2.26.2026 / 5-minute read

Under-riding AMR Project | Intelligent Intralogistics Solution for Windows Processing Equipment Manufacturing

Overview

The client is a manufacturing enterprise seeking to upgrade its internal material handling system. The original logistics model faced several operational challenges:

Dispersed production stations with complex transport routes
Heavy reliance on manual material handling
Increasing labor costs
Safety risks caused by forklift–personnel mixed traffic
Difficulty matching higher production takt times

To enhance automation, flexibility, and operational efficiency, the client implemented an Under-riding Autonomous Mobile Robot (AMR) System to build a smart, scalable intralogistics network.

Basic Parameters

Item	Parameter	Remark
Model Type	Under-riding Lifting AMR	Low-profile design
Navigation Method	SLAM Laser Navigation	No reflector required
Rated Load Capacity	1000 kg (customizable)	Optional 500–2000 kg
Lifting Stroke	60–80 mm	Customized available
Robot Dimensions (L×W×H)	Approx. 1100 × 800 × 300 mm	Model dependent
Minimum Passing Width	≥ 900 mm	Depends on layout
Positioning Accuracy	±10 mm	Standard condition
Travel Speed (Unloaded)	1.5 m/s (max)	Adjustable
Travel Speed (Loaded)	1.2 m/s (max)	Adjustable
Climbing Ability	≤ 5%	Optional upgrade
Battery Type	Lithium Iron Phosphate (LiFePO4)	Maintenance-free
Battery Capacity	48V / 40–60Ah	Optional
Charging Method	Automatic Docking Charging	Manual optional
Charging Time	≤ 2 hours	20–80% fast charge
Endurance Time	6–8 hours	Depending on load
Communication Method	Wi-Fi (5G optional)	Industrial network
Safety Protection	360° Laser Scanner + E-stop + Bumper Strip	Multi-layer safety
Operating Environment Temp.	0°C ~ 45°C	Custom low-temp optional
Floor Requirement	Flat industrial floor	Epoxy or concrete
Control System	Fleet Management System (RCS)	WMS/MES interface ready

Project Objectives

Establish unmanned material transportation within the workshop
Enable automatic docking between warehouse and production lines
Improve logistics response speed and scheduling efficiency
Reduce labor dependency and operational costs
Enhance overall workshop safety

System Solution Design

Equipment Selection – Under-riding AMR

The project adopts low-profile under-riding AMRs with integrated lifting mechanisms. Key features include:

Ultra-low body design for under-cart access
Automatic lifting system for trolley or pallet handling
360° laser navigation with SLAM mapping
Multi-layer safety protection (laser scanners, emergency stop, anti-collision strips)
Automatic charging and battery management

Applications include:

Trolley transportation
Pallet transfer
Line-side material distribution

System Architecture

The complete solution consists of:

AMR fleet
Robot Control System (RCS) / Fleet Management System
Interface with WMS / MES
Automatic charging stations
Industrial wireless communication network

This forms a closed-loop process of task generation → intelligent dispatch → autonomous execution → real-time data feedback.

Operating Workflow

MES generates a material request
The dispatch system assigns the optimal AMR
AMR navigates autonomously to pickup point
Robot lifts the trolley from underneath
Delivers via optimal path planning
Lowers the trolley and confirms task completion

The entire process operates without manual intervention.

Technical Highlights

✔ Flexible Deployment

No magnetic strips or track installation required. Deployment is achieved through SLAM mapping and software configuration, ideal for existing factory upgrades.

✔ Intelligent Multi-Robot Scheduling