9.9.2025 / 5-minute read
Tour à composants lourds de 8 tonnes - Équipement de tournage de précision pour la fabrication d'engrenages
Vue d'ensemble
This case analysis details an 8-ton heavy-duty turning machine.
Specifically designed for precision processing of heavy components like electric wheels, it addresses the challenge of multi-angle positioning for large gear-type parts during machining through an innovative U-groove platform and multi-tooling system.
Paramètres de base
| Paramètres | Valeur/Description |
|---|---|
| Charge nominale | 8000 kg |
| Taille de la plate-forme | 2000*2000+2000*2000mm |
| Angle de rotation | 90 degrés |
| Turning Speed | <50 seconds/cycle |
| Puissance d'entraînement | 3KW SEW brand reducer motor |
| Main Frame Material | J200*100*6 steel section |
| Platform Thickness | 8mm |
| Chain Specification | 20A-2 |
| Système de contrôle | Schneider electric components |
| Equipment Color | RAL7035 |
Comment ça marche
The equipment utilizes a motor reducer-driven chain transmission system to achieve precise 90-degree platform rotation.
One platform features custom U-grooves and T-slots, while the other is equipped with removable V-grooves and tensioning devices to accommodate different workpiece specifications.
Operators control the system through an external handheld button box with jog control functionality.
Les défis
- Large components like electric wheels pose safety risks during manual turning
- Conventional turning equipment cannot meet precision positioning requirements
- Different specifications require varied clamping and fixing methods
- Manufacturing processes require multiple turns and precise positioning
- Equipment mobility and adjustment difficulties affect workshop layout flexibility
Solutions
- Positionnement de précision: U-groove + T-slot + V-groove multi-tooling design ensures workpiece stability
- Fonctionnement sûr: SEW drive system with Schneider electrical control ensures operational reliability
- Efficient Turning: 90-degree rotation within 50 seconds improves production efficiency
- Conception mobile: Forklift slots in base facilitate equipment repositioning
- Adaptation polyvalente: Removable V-grooves and tensioners accommodate different workpiece needs
- Assurance de la sécurité: 8-ton locking strap with self-locking function ensures operational safety
FR 
EN 
ES 
PT 
RU 
KO 
DE