9.9.2025 / 5-minute read

8-Ton Heavy Component Turning Machine – Precision Turning Equipment for Gear Manufacturing

Overview

This case analysis details an 8-ton heavy-duty turning machine.

Specifically designed for precision processing of heavy components like electric wheels, it addresses the challenge of multi-angle positioning for large gear-type parts during machining through an innovative U-groove platform and multi-tooling system.

Basic Parameters

Parameter	Value/Description
Rated Load	8000 kg
Platform Size	20002000+20002000mm
Turning Angle	90 degrees
Turning Speed	<50 seconds/cycle
Drive Power	3KW SEW brand reducer motor
Main Frame Material	J2001006 steel section
Platform Thickness	8mm
Chain Specification	20A-2
Control System	Schneider electric components
Equipment Color	RAL7035

How It Works

The equipment utilizes a motor reducer-driven chain transmission system to achieve precise 90-degree platform rotation.

One platform features custom U-grooves and T-slots, while the other is equipped with removable V-grooves and tensioning devices to accommodate different workpiece specifications.

Operators control the system through an external handheld button box with jog control functionality.

The Challenges

Large components like electric wheels pose safety risks during manual turning
Conventional turning equipment cannot meet precision positioning requirements
Different specifications require varied clamping and fixing methods
Manufacturing processes require multiple turns and precise positioning
Equipment mobility and adjustment difficulties affect workshop layout flexibility

Solutions

Precision Positioning: U-groove + T-slot + V-groove multi-tooling design ensures workpiece stability
Safe Operation: SEW drive system with Schneider electrical control ensures operational reliability
Efficient Turning: 90-degree rotation within 50 seconds improves production efficiency
Mobile Design: Forklift slots in base facilitate equipment repositioning
Versatile Adaptation: Removable V-grooves and tensioners accommodate different workpiece needs
Safety Assurance: 8-ton locking strap with self-locking function ensures operational safety