4.6.2025 / 6-minute read
40-ton Omnidirectional AGV with Lift | All-Weather Heavy Load Robot | Zero Turning Radius
Visión general
This 40-ton omnidirectional lifting AGV operates seamlessly indoors and outdoors. Integrating omnidirectional drive, autonomous lifting, and markerless navigation, it handles 40-ton pallets/workpieces in complex scenarios.
Withstanding -20℃ to 50℃ extreme environments, it solves heavy-duty automation challenges in steel, shipbuilding, and manufacturing.
Parámetros básicos
Parámetro | Especificación |
---|---|
Capacidad de carga | 40 tons |
Altura de elevación | 100-800 mm (hydraulic adaptive) |
Sistema de accionamiento | Mecanum Wheel Omni-drive |
Movilidad | Forward/Backward/Side Shift/Diagonal Shift/360° free movement |
Navigation | Laser SLAM + Visual Fusion (no ground markings required) |
Turning Radius | 0 mm (zero turning radius) |
Clasificación IP | IP65 (suitable for indoor and outdoor use) |
Temperature | -20°C to 50°C |
Gradability | ≤5° (fully loaded) |
Communication | 5G + Wi-Fi 6 (low latency <20ms) |
El desafío
- Limitaciones de espacio: Traditional forklifts require 3m aisles, reducing efficiency by 60% in narrow plants;
- Environmental Risks: Rain/snow disrupt magnetic navigation, temperature swings cause hydraulic failures;
- Loading Dependency: Heavy loads need crane-forklift coordination, wasting 40%+ operation time.
Soluciones
- Omni-drive Space Optimization
- Mecanum wheels enable zero-radius turning (1.5m aisle width);
- Dynamic balance algorithm prevents tilting (<0.5° at 40-ton loads).
- All-Weather Navigation
- Multi-sensor fusion (LiDAR+Radar+Vision) maintains ±15mm accuracy in rain/fog;
- Thermo-regulated hydraulics achieve cold start in -20℃ within 10s.
- Integrated Loading System
- Hydraulic lifting platform handles lift-transport-unload in one step;
- Adaptive pallet recognition (EU/US/non-standard compatibility).
Ventajas
✅ Efficiency Leap
- 70% less wasted movement, 85% faster loading;
- Replaces 3 forklifts + 1 crane for 24/7 operation.
✅ Reducción de costes
- 90% lower facility modification costs (no aisle widening);
- 60% less maintenance (eliminated hydraulic leaks).
✅ Garantía de seguridad
- Dual-control: 5G remote monitoring + local PLC emergency take-over;
- Explosion-proof version (Ex d IIC T4) for oil/gas/chemical plants.
AMR vs AGV
Característica | Traditional AGV | AMR |
---|---|---|
Navigation | Requires external markers (magnetic tape/QR codes/reflectors) | Natural navigation (LiDAR SLAM/vision/multi-sensor fusion) |
Path Planning | Fixed pre-defined routes (no dynamic obstacle avoidance) | Dynamic real-time path planning (autonomous obstacle bypass) |
Infrastructure Needs | Floor modifications required (e.g., tape installation) | Zero infrastructure (autonomous mapping) |
Flexibilidad | Low (route changes need physical rework) | High (software-only map updates) |
Intelligence Level | Executes simple commands | Autonomous perception & decision-making (AI-driven) |
Aplicaciones típicas | Structured environments (warehouses/assembly lines) | Complex dynamic sites (indoor-outdoor hybrid facilities) |