4.6.2025 / 5-minute read
AGV de 40 toneladas para el transporte de chapas de acero - Solución logística automatizada para fábricas
Resumen del proyecto
This 40-ton heavy-duty AGV is customized for the steel industry, solving the challenge of automated transportation for oversized steel plates (27m+ length, 40t+ weight) in high-temperature, high-dust environments.
It integrates laser SLAM navigation, multi-vehicle coordination, and heavy-load stabilization to replace manual/forklift handling, enabling smart factory logistics loops.
Parámetros básicos
| Parámetro | Especificación |
|---|---|
| Capacidad de carga | 40 tons, customizable up to 100 tons |
| Navigation Accuracy | ±10mm (Laser SLAM mode) |
| Método de navegación | Laser SLAM/Magnetic strip/Optical guidance (optional) |
| Drive | Omnidirectional wheels or differential drive (for narrow aisle turning radius ≥ 300mm) |
| Seguridad | 360° laser obstacle avoidance radar + mechanical collision prevention + emergency stop (response time < 0.3 seconds) |
| Medio ambiente | Temperature 0~50°C / Humidity 40%~80% / Dusty environment / IP54 protection |
| Batería | 24 hours continuous operation (supports hydrogen-electric hybrid/wireless charging) |
El desafío
- Eficiencia no tripulada: Elimine la manipulación manual en la logística de grandes volúmenes.
- Integración de AGV: Sincronice los ascensores con los protocolos de navegación y carga de AGV.
- Cumplimiento de las normas de seguridad: Garantiza operaciones a prueba de fallos para cargas pesadas (hasta 2000 kg).
- Resiliencia en entornos difíciles: Funciona en condiciones de interior/exterior de -20°C a 60°C.
Soluciones
- Heavy-Load Stabilization
- Aerospace-grade suspension keeps cargo tilt <1° on uneven ground;
- Multi-motor cooperative drive reduces sway to ≤±5mm during start/stop (“mechanical ballet”).
- Robust Navigation
- Laser SLAM + visual compensation maintains ±15mm accuracy in dust.
- Magnetic tape mode resists steel slag abrasion (service life >10 years).
- Oversized Cargo Handling
- 5G enabled dual-AGV synchronization (lifting/motion error <10mm)13;
- Dynamic path planning reduces turning radius for 27m plates by 40%
Ventajas
✅ Safety Enhancement
- Triple protection (radar + mechanical + E-stop) cuts accident rate by 98%15;
- Explosion-proof version available for flammable environments.
✅ Efficiency Breakthrough
- Unmanned scheduling reduces logistics cycle time by 70%.
- MES/WMS integration enables 99.9% on-time material delivery.
✅ Optimización de costes
- Replaces 10 workers + 3 forklifts with ROI <2 years.
- Hydrogen version reduces energy costs by 52% vs diesel
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