4.6.2025 / 5-minute read

40-ton Heavy Duty AGV for Steel Plate Transport – Automated Factory Logistics Solution

Resumen del proyecto

This 40-ton heavy-duty AGV is customized for the steel industry, solving the challenge of automated transportation for oversized steel plates (27m+ length, 40t+ weight) in high-temperature, high-dust environments.

It integrates laser SLAM navigation, multi-vehicle coordination, and heavy-load stabilization to replace manual/forklift handling, enabling smart factory logistics loops.

Parámetros básicos

ParámetroEspecificación
Capacidad de carga40 tons, customizable up to 100 tons
Navigation Accuracy±10mm (Laser SLAM mode)
Navigation MethodLaser SLAM/Magnetic strip/Optical guidance (optional)
DriveOmnidirectional wheels or differential drive (for narrow aisle turning radius ≥ 300mm)
Seguridad360° laser obstacle avoidance radar + mechanical collision prevention + emergency stop (response time < 0.3 seconds)
Medio ambienteTemperature 0~50°C / Humidity 40%~80% / Dusty environment / IP54 protection
Batería24 hours continuous operation (supports hydrogen-electric hybrid/wireless charging)

El desafío

  • Unmanned Efficiency: Eliminate manual handling in high-volume logistics.
  • AGV Integration: Synchronize lifts with AGV navigation and loading protocols.
  • Cumplimiento de las normas de seguridad: Ensure fail-safe operations for heavy cargo (up to 2000kg).
  • Harsh Environment Resilience: Operate in -20°C to 60°C indoor/outdoor conditions.

Soluciones

  • Heavy-Load Stabilization
    • Aerospace-grade suspension keeps cargo tilt <1° on uneven ground;
    • Multi-motor cooperative drive reduces sway to ≤±5mm during start/stop (“mechanical ballet”).
  • Robust Navigation
    • Laser SLAM + visual compensation maintains ±15mm accuracy in dust.
    • Magnetic tape mode resists steel slag abrasion (service life >10 years).
  • Oversized Cargo Handling
    • 5G enabled dual-AGV synchronization (lifting/motion error <10mm)13;
    • Dynamic path planning reduces turning radius for 27m plates by 40%

Ventajas

✅ Safety Enhancement

  • Triple protection (radar + mechanical + E-stop) cuts accident rate by 98%15;
  • Explosion-proof version available for flammable environments.

✅ Efficiency Breakthrough

  • Unmanned scheduling reduces logistics cycle time by 70%.
  • MES/WMS integration enables 99.9% on-time material delivery.

✅ Optimización de costes

  • Replaces 10 workers + 3 forklifts with ROI <2 years.
  • Hydrogen version reduces energy costs by 52% vs diesel

Galería

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