9.22.2025 / 6-minute read
Seitenkippender hydraulischer Lkw-Dumper - 3-Minuten-Effizienz beim Entladen in Häfen und Bergwerken
Übersicht
This case analysis examines the side-tipping hydraulic truck dumper, a critical solution for efficiency bottlenecks in bulk material handling across ports, mines, and construction sectors.
By hydraulically tilting entire trucks to adjustable angles (30°-55°), the system enables rapid, automated unloading through gravity, effectively addressing industry pain points such as low manual efficiency, high costs, and significant safety risks.
Grundlegende Parameter
| Parameter | Spezifikation |
|---|---|
| Nennbelastbarkeit | Light to heavy-duty series (customizable) |
| Max. Truck Length | Customizable (common range: 12-25m trailers) |
| Tilting Angle Range | 30°-55° adjustable (45° & 55° are standard) |
| Antriebssystem | Hydraulisch |
| Unloading Cycle Time | 3-5 minutes/truck (material-dependent) |
| Optional Features | Vibrator, material guide plates, operation walkway |
| Kontrollmodus | Manual / Semi-auto / Full-auto PLC control |
Wie es funktioniert
The dumper operates via a high-flow hydraulic system that synchronously lifts both sides of the platform, tilting the parked truck to a preset angle (typically 45° or 55°).
Materials slide out under gravity. For sticky materials like iron concentrate powder, an optional hydraulic vibrator ensures complete clean-out.
The entire process is PLC-controlled, with operators managing it safely from a protected walkway.
Die Herausforderungen
The bulk material handling industry faces persistent challenges:
- Low Manual Efficiency: Unloading a single truck of gravel or coal takes hours with significant labor.
- Sicherheitsgefahren: Workers risk falls, burial, and injuries inside cargo beds.
- Material Residue: Sticky materials like wet coal or iron powder are difficult to unload completely manually, leading to waste and contamination.
- High Operational Costs: Labor expenses, long truck turnaround times, and potential vehicle damage drive up costs.
- Harsh Environments: Dust and noise pose health risks, making recruitment difficult.
Lösungen
- Efficiency & Cost Reduction: Unloads a full truck in 3-5 minutes, improving vehicle turnaround by 10x and drastically cutting labor and time costs.
- Erhöhte Sicherheit: Eliminates need for workers to enter cargo beds, fundamentally preventing accidents. The structure is FEA-optimized for stability.
- Customization for Complex Materials:
- Adjustable Angles: 30°-45° for free-flowing materials (e.g., gravel, grain); 55° for sticky materials (e.g., iron concentrate).
- Vibration System: Optional hydraulic vibrator ensures complete discharge of adhesive materials.
- Material Guides: Prevent spillage onto the foundation, reducing cleanup.
- Reliability: High-quality hydraulic components and robust steel structure ensure long-term performance under heavy-duty, high-cycle conditions.
- Broad Adaptability: Customizable sizes and load capacities suit everything from light trucks to heavy trailers in ports, mines, power plants, and building material sites.
Industry Applications
- Ports & Terminals: Rapid unloading of imported bulk goods like ore, coal, and grain.
- Mines & Quarries: Handling coal, ore, and aggregates from dump trucks at crushing production lines.
- Thermal Power Plants: Providing efficient, continuous coal unloading for high daily consumption.
- Cement & Building Materials: Unloading raw materials like sand and clinker to ensure continuous production.
- Steel & Metallurgy: Processing iron concentrate, coke, and sintered ore with 55° tilt and vibration as standard requirements.
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