9.10.2025 / 5-minute read

Grubenmontierter Hebedreher für die australische Betonplattenproduktion

Übersicht

This case analysis details a pit-mounted lifting and turning machine developed for the Australian construction prefabrication industry.

Designed specifically for precast concrete panel production lines, it innovatively integrates lifting, turning, and conveying functions to achieve fully automated conversion of heavy concrete panels from vertical to horizontal states, providing a comprehensive solution for material reorientation and transfer in precast component manufacturing.

Grundlegende Parameter

ParameterWert/Beschreibung
Nennlast1500 kg
Plattform Größe3000×800 mm
Abbiegewinkel90 Grad
Lifting Stroke300 mm
Station Points2 stops/2 stations
GerätetypIntegrated Lifting & Turning
Antrieb Leistung4KW Hydraulic Power Unit
Cylinder-Liftingφ90-70×2 units
Cylinder-Turningφ80-60×2 units
ArbeitshöhePit-mounted (flush with floor)

Wie es funktioniert

The equipment is installed in a pit, with its platform normally flush with the floor.

When a vertically positioned concrete panel arrives, the lifting mechanism first elevates 300mm to align the roller conveyor with other transfer lines for loading.

The turning mechanism then activates, driven by two φ90 cylinders, to precisely rotate the 1.5-ton panel 90 degrees to a horizontal position.

Finally, the powered rollers start to convey the horizontal panel to the next process station, completing the fully automated operation.

Die Herausforderungen

Construction precast production lines face several critical challenges:

  • Manual turning of heavy concrete panels (1.5 tons) poses significant safety risks
  • Conventional equipment cannot achieve automated vertical-to-horizontal conversion
  • Limited production space requires space-saving solutions
  • Inefficient transfer between processes affects overall productivity
  • Customized equipment needed to adapt to existing line height and interface requirements

Lösungen

  • Integrated Design: Combines lifting, turning, and conveying functions
  • Optimierung der Raumfahrt: Pit-mounted installation saves valuable floor space
  • Sicherheitsgarantie: Hydraulic drive with mechanical limits ensures safe handling
  • Nahtlose Integration: Powered rollers enable perfect connection with conveyors
  • Customized Design: Tailored to specific panel dimensions (2700×600×490mm)
  • Automated Operation: Enables fully automated material handling process

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