8.28.2025 / 6-minute read

Innovative Anwendung von Schwerlast-Scherenhubkippern in der Wärmebehandlungsindustrie

Übersicht

This case presents an innovative scissor lift tipping equipment specifically designed for heat treatment industry.

Integrating lifting and precision tilting functions with advanced jog control system, it can safely and efficiently handle various material containers up to 2500kg, perfectly meeting the safety and precision requirements for heavy workpiece handling in heat treatment enterprises.

How It Works

  1. Loading Phase: Material boxes or pallets carrying workpieces are precisely placed on equipment platform via forklift
  2. Lifting Operation: Hydraulic system drives scissor mechanism to smoothly lift platform from low position to 1500mm working height
  3. Precision Tilting: Operators control tilting angle precisely through jog control system, up to 45 degrees maximum
  4. Manual Operation: Operators perform workpiece sorting or arranging during controlled tilting process
  5. Reset Operation: After operation completion, equipment returns to horizontal position and lowers to initial height

Grundlegende Parameter

Parameter CategoryTechnical Specifications
Nennlast2500kg
Plattform Größe1200×1200mm main area + 1200×500mm auxiliary area
ArbeitshöheMin ≤700mm, Max 1500mm
Neigungswinkel0-45° adjustable
Hydraulisches System4Kw power unit, dual lifting cylinders + single tilting cylinder
KontrollsystemPrecise jog button control
SicherheitsmerkmalePhase failure protection, grounding protection, removable safety columns

Industry Challenges

  1. Heavy Material Handling: Heat treatment industry frequently deals with heavy and large workpiece containers
  2. Manual Operation Risks: Traditional tipping equipment poses material sliding risks, endangering operators
  3. High Precision Requirements: Need precise control of tilting angle to coordinate with manual sorting operations
  4. Equipment Adaptability: Requirement to handle various types of material containers and workpieces
  5. Space Utilization: Need to achieve multi-functional material handling within limited space

Lösungen

  1. Heavy-duty Structure: 14# channel steel main frame and 4mm checkered plate work surface ensure structural strength
  2. Intelligentes Kontrollsystem: Jog control mode achieves millimeter-level operation precision, enhancing operational safety
  3. Modular Protection System: Removable column design ensures safety without compromising functionality
  4. Multi-functional Adaptability: Capable of handling various loading containers including boxes, bulk bags, and pallets
  5. Kompakte Bauweise: Reasonable layout of hydraulic system and mechanical structure optimizes equipment footprint

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