9.11.2025 / 5-minute read
5000kg L-Type Heavy Duty Turner - Australisches kundenspezifisches System zur Handhabung ultraschwerer Komponenten
Übersicht
This case analysis details a 5000kg L-type heavy-duty turning system customized for an Australian heavy manufacturing client.
The solution includes three synchronously controlled L-platform turning machines, specifically designed for 90-degree rotation of ultra-heavy steel components (5000kg), featuring low-profile (500mm) structure and centralized control system.
Grundlegende Parameter
| Parameter | Wert |
|---|---|
| Single Unit Capacity | 5000 kg |
| Platform Specification | 1600×1200mm L-platform |
| Abbiegewinkel | 90 Grad |
| Ausstattung Höhe | 500mm (low-profile design) |
| Cylinder Configuration | Φ140mm×4 units/unit |
| Power Unit | 7.5KW/415V/50Hz/3-phase |
| Dicke der Plattform | 8mm |
| Kontrollmethode | One-control-three centralized |
| Oil Pipe Configuration | Φ27mm×4 units/unit |
Wie es funktioniert
The three turning machines are synchronously controlled through a central electrical cabinet.
When a 5000kg steel component is placed on the L-platform, four Φ140mm cylinders driven by a 7.5KW power unit execute precise 90-degree rotation.
The platform can return to horizontal position after operation.
Delixi electrical system ensures coordinated operation of all three units, with 14-meter cables providing sufficient operational radius.
Die Herausforderungen
Heavy manufacturing industry faces several challenges in handling ultra-heavy components:
- 5000kg component turning poses significant safety risks
- Conventional equipment cannot meet special positioning requirements of L-shaped workpieces
- Multi-equipment coordination requires precise synchronous control
- Australia’s 415V voltage specification adds customization complexity
- Limited installation space demands low-profile equipment design
Lösungen
- Ultra-heavy Capacity: Four Φ140mm cylinders provide sufficient force for safe 5000kg turning
- L-platform Adaptation: Dedicated platform design perfectly matches customer’s workpiece shape
- Centralized Control: One electrical cabinet controls three units ensuring operational synchronization
- International Voltage Adaptation: 415V/50Hz design meets Australian standards
- Optimierung der Raumfahrt: 500mm height design satisfies limited space requirements
- Maintenance Convenience: Includes spare vulnerable parts (seals and limit switches)
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