4.6.2025 / 5-minute read
40-ton Heavy Duty AGV for Steel Plate Transport – Automated Factory Logistics Solution
프로젝트 개요
This 40-ton heavy-duty AGV is customized for the steel industry, solving the challenge of automated transportation for oversized steel plates (27m+ length, 40t+ weight) in high-temperature, high-dust environments.
It integrates laser SLAM navigation, multi-vehicle coordination, and heavy-load stabilization to replace manual/forklift handling, enabling smart factory logistics loops.
기본 매개변수
매개변수 | 사양 |
---|---|
부하 용량 | 40 tons, customizable up to 100 tons |
Navigation Accuracy | ±10mm (Laser SLAM mode) |
Navigation Method | Laser SLAM/Magnetic strip/Optical guidance (optional) |
Drive | Omnidirectional wheels or differential drive (for narrow aisle turning radius ≥ 300mm) |
안전 | 360° laser obstacle avoidance radar + mechanical collision prevention + emergency stop (response time < 0.3 seconds) |
환경 | Temperature 0~50°C / Humidity 40%~80% / Dusty environment / IP54 protection |
배터리 | 24 hours continuous operation (supports hydrogen-electric hybrid/wireless charging) |
도전 과제
- 무인 효율성: 대량 물류에서 수작업을 없애세요.
- AGV 통합: 리프트를 AGV 내비게이션 및 적재 프로토콜과 동기화합니다.
- 안전 규정 준수: 무거운 화물(최대 2000kg)에 대한 안전 작동을 보장합니다.
- 열악한 환경 복원력: 실내/실외 온도 -20°C~60°C에서 작동합니다.
솔루션
- Heavy-Load Stabilization
- Aerospace-grade suspension keeps cargo tilt <1° on uneven ground;
- Multi-motor cooperative drive reduces sway to ≤±5mm during start/stop (“mechanical ballet”).
- Robust Navigation
- Laser SLAM + visual compensation maintains ±15mm accuracy in dust.
- Magnetic tape mode resists steel slag abrasion (service life >10 years).
- Oversized Cargo Handling
- 5G enabled dual-AGV synchronization (lifting/motion error <10mm)13;
- Dynamic path planning reduces turning radius for 27m plates by 40%
장점
✅ Safety Enhancement
- Triple protection (radar + mechanical + E-stop) cuts accident rate by 98%15;
- Explosion-proof version available for flammable environments.
✅ Efficiency Breakthrough
- Unmanned scheduling reduces logistics cycle time by 70%.
- MES/WMS integration enables 99.9% on-time material delivery.
✅ 비용 최적화
- Replaces 10 workers + 3 forklifts with ROI <2 years.
- Hydrogen version reduces energy costs by 52% vs diesel