9.23.2025 / 5-minute read

듀얼 레인 듀얼 플립 컨테이너 터닝 머신 - 135톤 고하중 듀얼 레인 효율적인 작동

개요

his case analysis focuses on the pursuit of extreme container handling efficiency at modern ports and logistics hubs, introducing a dual-lane dual-flip container turning machine.

The machine adopts an innovative dual-lane parallel design, paired with a 180-degree precise flipping capability, achieving a significant leap in container handling efficiency.

It perfectly addresses the core pain points of traditional single-lane operation models, such as low efficiency and slow turnover, making it a key piece of equipment for automated terminals and high-efficiency logistics centers.

기본 매개변수

매개변수 항목	Technical Specification
구조 유형	Dual-lane independent structure
정격 부하	135 tons (single lane)
Container Types Processed	20-foot standard containers (customizable)
뒤집기 각도	Adjustable from 0 to 180 degrees
리프팅 높이	800 mm
Lateral Movement	2900 mm
모터 파워	15 kW-18.5 kW
Power Supply Specifications	380V/50Hz
Total Weight	115.4 tons

작동 방식

The machine uses a dual-lane independent operation system, with each lane equipped with a complete turning mechanism.

Once a container transport vehicle is positioned, the locking device automatically secures the container, and the hydraulic system drives the turning frame to achieve controlled flipping from 0 to 180 degrees.

The two lanes can operate synchronously or independently without interference.

The advanced control system precisely manages the entire flipping process, ensuring stability and safety under a 135-ton heavy load.

도전 과제

Operational Efficiency Bottleneck: Single-lane design leads to slower container processing speeds, which cannot meet the throughput demands of modern ports.
Low Space Utilization: Traditional equipment occupies large areas but has limited efficiency per unit area.
Safety Challenges: High demands for stability and control precision during heavy-load flipping processes.
Inadequate Adaptability: Fixed designs struggle to meet the diverse container processing needs.
High Maintenance Costs: Equipment reliability and ease of maintenance are crucial in high-intensity operating environments.

솔루션

Dual-Lane Parallel Operation: Allows simultaneous processing of two containers, improving efficiency by nearly 100%.
Independent Control System: Ensures flexible operation of each lane.
Heavy-load Precise Control: 112 cylinders work together to ensure stable flipping.
Advanced Hydraulic System: Achieves precise angle control.
고강도 구조 설계: The total weight of 115.4 tons ensures stability under 135 tons load.
Premium Materials and Advanced Craftsmanship: Guarantees durability of the equipment.
지능형 제어 시스템: Real-time monitoring of equipment status, fault self-diagnosis, and safety protection functions.
Flexible Customization: Can be tailored to customer needs to adjust size and specifications, meeting different operational environments and container types.