9.22.2025 / 6-minute read

사이드 팁 유압 트럭 덤퍼 - 항만 및 광산에서 3분 만에 효율적인 하역 작업 수행

개요

This case analysis examines the side-tipping hydraulic truck dumper, a critical solution for efficiency bottlenecks in bulk material handling across ports, mines, and construction sectors.

By hydraulically tilting entire trucks to adjustable angles (30°-55°), the system enables rapid, automated unloading through gravity, effectively addressing industry pain points such as low manual efficiency, high costs, and significant safety risks.

기본 매개변수

매개변수	사양
정격 부하 용량	Light to heavy-duty series (customizable)
Max. Truck Length	Customizable (common range: 12-25m trailers)
Tilting Angle Range	30°-55° adjustable (45° & 55° are standard)
드라이브 시스템	유압
Unloading Cycle Time	3-5 minutes/truck (material-dependent)
Optional Features	Vibrator, material guide plates, operation walkway
제어 모드	Manual / Semi-auto / Full-auto PLC control

작동 방식

The dumper operates via a high-flow hydraulic system that synchronously lifts both sides of the platform, tilting the parked truck to a preset angle (typically 45° or 55°).

Materials slide out under gravity. For sticky materials like iron concentrate powder, an optional hydraulic vibrator ensures complete clean-out.

The entire process is PLC-controlled, with operators managing it safely from a protected walkway.

도전 과제

The bulk material handling industry faces persistent challenges:

Low Manual Efficiency: Unloading a single truck of gravel or coal takes hours with significant labor.
안전 위험: Workers risk falls, burial, and injuries inside cargo beds.
Material Residue: Sticky materials like wet coal or iron powder are difficult to unload completely manually, leading to waste and contamination.
High Operational Costs: Labor expenses, long truck turnaround times, and potential vehicle damage drive up costs.
Harsh Environments: Dust and noise pose health risks, making recruitment difficult.

솔루션

Efficiency & Cost Reduction: Unloads a full truck in 3-5 minutes, improving vehicle turnaround by 10x and drastically cutting labor and time costs.
향상된 안전성: Eliminates need for workers to enter cargo beds, fundamentally preventing accidents. The structure is FEA-optimized for stability.
Customization for Complex Materials:
- Adjustable Angles: 30°-45° for free-flowing materials (e.g., gravel, grain); 55° for sticky materials (e.g., iron concentrate).
- Vibration System: Optional hydraulic vibrator ensures complete discharge of adhesive materials.
- Material Guides: Prevent spillage onto the foundation, reducing cleanup.
Reliability: High-quality hydraulic components and robust steel structure ensure long-term performance under heavy-duty, high-cycle conditions.
Broad Adaptability: Customizable sizes and load capacities suit everything from light trucks to heavy trailers in ports, mines, power plants, and building material sites.

산업 애플리케이션

Ports & Terminals: Rapid unloading of imported bulk goods like ore, coal, and grain.
Mines & Quarries: Handling coal, ore, and aggregates from dump trucks at crushing production lines.
Thermal Power Plants: Providing efficient, continuous coal unloading for high daily consumption.
Cement & Building Materials: Unloading raw materials like sand and clinker to ensure continuous production.
Steel & Metallurgy: Processing iron concentrate, coke, and sintered ore with 55° tilt and vibration as standard requirements.