4.6.2025 / Lecture en 6 minutes
AGV omnidirectionnel de 40 tonnes avec levage | Robot pour charges lourdes tout temps | Rayon de braquage zéro
Vue d'ensemble
This 40-ton omnidirectional lifting AGV operates seamlessly indoors and outdoors. Integrating omnidirectional drive, autonomous lifting, and markerless navigation, it handles 40-ton pallets/workpieces in complex scenarios.
Withstanding -20℃ to 50℃ extreme environments, it solves heavy-duty automation challenges in steel, shipbuilding, and manufacturing.
Paramètres de base
| Paramètres | Spécifications |
|---|---|
| Capacité de charge | 40 tons |
| Hauteur de levage | 100-800 mm (hydraulic adaptive) |
| Système d'entraînement | Mecanum Wheel Omni-drive |
| Mobility | Forward/Backward/Side Shift/Diagonal Shift/360° free movement |
| Navigation | Laser SLAM + Visual Fusion (no ground markings required) |
| Turning Radius | 0 mm (zero turning radius) |
| IP Rating | IP65 (suitable for indoor and outdoor use) |
| Temperature | -20°C to 50°C |
| Gradability | ≤5° (fully loaded) |
| Communication | 5G + Wi-Fi 6 (low latency <20ms) |
Le défi
- Contraintes spatiales: Traditional forklifts require 3m aisles, reducing efficiency by 60% in narrow plants;
- Environmental Risks: Rain/snow disrupt magnetic navigation, temperature swings cause hydraulic failures;
- Loading Dependency: Heavy loads need crane-forklift coordination, wasting 40%+ operation time.
Solutions
- Omni-drive Space Optimization
- Mecanum wheels enable zero-radius turning (1.5m aisle width);
- Dynamic balance algorithm prevents tilting (<0.5° at 40-ton loads).
- All-Weather Navigation
- Multi-sensor fusion (LiDAR+Radar+Vision) maintains ±15mm accuracy in rain/fog;
- Thermo-regulated hydraulics achieve cold start in -20℃ within 10s.
- Integrated Loading System
- Hydraulic lifting platform handles lift-transport-unload in one step;
- Adaptive pallet recognition (EU/US/non-standard compatibility).
Avantages
✅ Efficiency Leap
- 70% less wasted movement, 85% faster loading;
- Replaces 3 forklifts + 1 crane for 24/7 operation.
✅ Cost Reduction
- 90% lower facility modification costs (no aisle widening);
- 60% less maintenance (eliminated hydraulic leaks).
✅ Assurance de la sécurité
- Dual-control: 5G remote monitoring + local PLC emergency take-over;
- Explosion-proof version (Ex d IIC T4) for oil/gas/chemical plants.
AMR vs AGV
| Fonctionnalité | Traditional AGV | AMR |
|---|---|---|
| Navigation | Requires external markers (magnetic tape/QR codes/reflectors) | Natural navigation (LiDAR SLAM/vision/multi-sensor fusion) |
| Path Planning | Fixed pre-defined routes (no dynamic obstacle avoidance) | Dynamic real-time path planning (autonomous obstacle bypass) |
| Infrastructure Needs | Floor modifications required (e.g., tape installation) | Zero infrastructure (autonomous mapping) |
| Flexibilité | Low (route changes need physical rework) | High (software-only map updates) |
| Intelligence Level | Executes simple commands | Autonomous perception & decision-making (AI-driven) |
| Applications typiques | Structured environments (warehouses/assembly lines) | Complex dynamic sites (indoor-outdoor hybrid facilities) |
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