6.20.2025 / 6-minute read

Smart Container Rotator System - Plate-forme de retournement télécommandée à 90°/360° pour la logistique et la fabrication

Aperçu du projet

This 90° hydraulic turning machine delivers precision rotation for 15-ton cylinder sleeves in ship engine production lines. Engineered for pit installation, it features variable-frequency hydraulics achieving 70s±10.5s flipping cycles with instant angle locking. The intelligent system includes:

Operational reliability is ensured in extreme conditions (-10°C to 50°C / 90% RH) through industrial-grade PLC controls and wear-resistant steel construction. Delivered as a turnkey solution within 75 days, the machine complies with 5 national safety standards, including GB 5083, providing failsafe heavy-load handling for automated production environments.

Paramètres de base

ParamètresStandard RangePremium ConfigurationSpecial Application
Capacité de charge0.5-30t40t (FDM798T-40G)50t (Metallurgy)
Rotation Angle0-90°0-180°360° continuous
Système d'entraînementHydraulic cylinderElectric steplessPneumatic (EX)
Méthode de contrôleControl panelWireless remote (100m)Programmable logic
Lift Travel200-800mm>1000mmAdaptive adjustment
Container Type20′ standard20’/40′ universalCoil steel specials
Power Rating7.5-18.5kW199kW (Heavy-duty)Energy regeneration
Cycle Time60-120 seconds<60 secondsMulti-box operation

Le défi

  • 15-ton workpiece risks: Prevent tipping/slipping during rotation
  • Multi-size adaptation: Quick roller adjustment for varying diameters
  • Harsh environment: Reliable operation at -10℃~50℃ & 90% humidity
  • Human-machine safety: Avoid pit falls & crane interference

Solutions

  • Limitations du débit: Manual unloading processes require 60-90 minutes per two containers, creating critical bottlenecks. Overhead crane-dependent operations in manufacturing disrupt production flow.
  • Safety Hazards: Confined-space entry exposes workers to suffocation and entrapment risks (OSHA report: 35% of bulk handling accidents occur inside containers). Unsecured rotation causes container drops and equipment damage.
  • Cost Inefficiencies: Multi-equipment solutions increase capital expenditure by 40%. Hydraulic systems incur high maintenance costs ($18,000 annual average for traditional units).
  • Operational Rigidity: Fixed 90° rotation angles cause material residue in 28% of operations. Limited container adaptability creates compatibility issues with special designs.

Avantages

  • Efficacité opérationnelle
    • 3x faster unloading (30 minutes → 10 minutes per container)
    • 100% container space utilization through precision positioning
  • Cost Optimization
    • Labor reduction: 3 workers → 1 operator
    • 30% less facility space requirement vs. traditional systems
  • Conformité en matière de sécurité
    • Eliminates confined-space entry per OSHA 1910.146
    • CE-certified safety components with SIL-2 PLC
  • Configuration Flexibility
    • Quick-change adapters for multiple container types
    • Field-upgradable from 90° to 360° rotation
  • Maintenance Efficiency
    • 50,000-hour hydraulic component lifespan
    • Modular replacement with <4hr MTTR

Galerie

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