9.11.2025 / 5-minute read

Système de tournage intelligent pour tubes lourds - Traitement automatisé pour le remplissage et l'empotage de tubes longs

Vue d'ensemble

This case analysis presents an intelligent pipe turning system customized for a leading smart logistics equipment provider.

As an integrated solution supplier of automated storage, unmanned transport, and sorting systems, the client will integrate these 1-ton et 3-ton turning platforms with their RGV and AMR products, creating a complete automated raw material handling solution for end customers in pipe processing industries.

Paramètres de base

Paramètres1-ton Specification3-ton Specification
Charge nominale1000 kg3000 kg
Taille de la plate-forme5000*1000+1000*500mm6000*1000+1000*900mm
Pipe SpecificationØ38×6800mmCart 6000*600*850mm
Turning Accuracy±0.5°±0.5°
Système de contrôleSchneider electric componentsSchneider electric components
CommunicationStandard industrial protocolStandard industrial protocol
IntegrationRGV/AMR system compatibleAS/RS system compatible

Comment ça marche

The system is deeply integrated into the client’s smart logistics ecosystem:

Le 1-ton platform enables batch processing of 18 pipes through dedicated tooling, compatible with automated filling processes.

Le 3-ton platform interfaces with RGV systems for automated cart transfer and positioning.

Featuring dual control modes (remote + button box) and precise speed adjustment (120-150S/cycle), the Schneider-equipped system ensures seamless integration with existing smart equipment.

Les défis

Smart logistics integrators face several industry pain points in pipe material handling:

  • Traditional equipment cannot integrate with modern smart logistics systems
  • Lack of specialized handling equipment compatible with AS/RS and unmanned transport systems
  • Long pipes pose positioning accuracy and safety challenges in automated handling
  • Existing equipment cannot meet flexible production needs for different weight specifications
  • Requires data exchange and status monitoring with warehouse management systems

Solutions

  • System-level Integration: Standard industrial communication protocols enable seamless connection with RGV/AMR systems
  • Contrôle intelligent: Schneider control system supports remote monitoring and data analysis
  • Flexible Design: Dual specifications (1-ton/3-ton) meet various application scenarios
  • Assurance de la sécurité: Multiple protection designs including explosion-proof valves and overflow valves
  • Data Exchange: Equipment status data interfaces support WMS/MES integration
  • Rapid Response: 120-150 second turning cycle meets high-efficiency production requirements

Galerie

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