4.6.2025 / 6-minute read

40-ton Omnidirectional AGV with Lift | All-Weather Heavy Load Robot | Zero Turning Radius

Übersicht

This 40-ton omnidirectional lifting AGV operates seamlessly indoors and outdoors. Integrating omnidirectional drive, autonomous lifting, and markerless navigation, it handles 40-ton pallets/workpieces in complex scenarios.

Withstanding -20℃ to 50℃ extreme environments, it solves heavy-duty automation challenges in steel, shipbuilding, and manufacturing.

Grundlegende Parameter

ParameterSpezifikation
Tragfähigkeit40 tons
Hubhöhe100-800 mm (hydraulic adaptive)
AntriebssystemMecanum Wheel Omni-drive
MobilitätForward/Backward/Side Shift/Diagonal Shift/360° free movement
NavigationLaser SLAM + Visual Fusion (no ground markings required)
Turning Radius0 mm (zero turning radius)
IP-BewertungIP65 (suitable for indoor and outdoor use)
Temperature-20°C to 50°C
Gradability≤5° (fully loaded)
Communication5G + Wi-Fi 6 (low latency <20ms)

Die Herausforderung

  • Platzbeschränkungen: Traditional forklifts require 3m aisles, reducing efficiency by 60% in narrow plants;
  • Environmental Risks: Rain/snow disrupt magnetic navigation, temperature swings cause hydraulic failures;
  • Loading Dependency: Heavy loads need crane-forklift coordination, wasting 40%+ operation time.

Lösungen

  • Omni-drive Space Optimization
    • Mecanum wheels enable zero-radius turning (1.5m aisle width);
    • Dynamic balance algorithm prevents tilting (<0.5° at 40-ton loads).
  • All-Weather Navigation
    • Multi-sensor fusion (LiDAR+Radar+Vision) maintains ±15mm accuracy in rain/fog;
    • Thermo-regulated hydraulics achieve cold start in -20℃ within 10s.
  • Integrated Loading System
    • Hydraulic lifting platform handles lift-transport-unload in one step;
    • Adaptive pallet recognition (EU/US/non-standard compatibility).

Vorteile

✅ Effizienzsprung

  • 70% less wasted movement, 85% faster loading;
  • Replaces 3 forklifts + 1 crane for 24/7 operation.

✅ Kostenreduzierung

  • 90% lower facility modification costs (no aisle widening);
  • 60% less maintenance (eliminated hydraulic leaks).

✅ Sicherheitsgarantie

  • Dual-control: 5G remote monitoring + local PLC emergency take-over;
  • Explosion-proof version (Ex d IIC T4) for oil/gas/chemical plants.

AMR vs AGV

MerkmalTraditional AGVAMR
NavigationRequires external markers (magnetic tape/QR codes/reflectors)Natural navigation (LiDAR SLAM/vision/multi-sensor fusion)
Path PlanningFixed pre-defined routes (no dynamic obstacle avoidance)Dynamic real-time path planning (autonomous obstacle bypass)
Infrastructure NeedsFloor modifications required (e.g., tape installation)Zero infrastructure (autonomous mapping)
FlexibilitätLow (route changes need physical rework)High (software-only map updates)
Intelligence LevelExecutes simple commandsAutonomous perception & decision-making (AI-driven)
Typische AnwendungenStructured environments (warehouses/assembly lines)Complex dynamic sites (indoor-outdoor hybrid facilities)

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