9.28.2025 / 5-minute read
10-Tonnen Mecanum Wheel AGV: Automatisierte Logistiklösung für Drehgestellwerkstatt
Übersicht
The 10-ton Mecanum wheel omni-directional AGV is designed for bogie cleaning workshops.
Utilizing magnetic navigation technology and full-directional movement capability, it enables precise and efficient automated transfer of heavy components in confined spaces, optimizing workshop logistics layout and increasing cleaning throughput.
Grundlegende Parameter
| Parameter Kategorie | Specific Indicator | Parameter Value / Description |
|---|---|---|
| Tragfähigkeit | Nennlast | 10,000 kg (10 Tons) |
| Maximum Load (Optional) | Up to 20 Tons (Customized Version) | |
| Antriebssystem | Wheel Type | Mecanum Wheel |
| Number of Drive Wheels | 8-Wheel Independent Drive | |
| Motor Type | AC Servo Motor | |
| Motion Performance | Max. Speed (Fully Loaded) | 30 m/min |
| Positionierungsgenauigkeit | ±10 mm or higher | |
| Movement Modes | Straight, Transverse, Diagonal, 360° On-the-Spot Rotation | |
| Navigation System | Primary Navigation | Magnetic Tape Guidance |
| Station Identification | Pre-programmed Magnetic Marker Identification | |
| Stromnetz | Battery Type | Lithium Iron Phosphate (LiFePO4) Battery |
| Endurance | Supports more than one shift operation (Duration depends on specific working conditions) | |
| Physical Dimensions | Vehicle Dimensions | Customized based on customer requirements (To adapt to pallet and bogie dimensions) |
| Lift Height (if applicable) | Lifting within a 120mm range (For Undercarriage-type models) | |
| Sicherheitsmerkmale | Obstacle Avoidance System | Multi-level safety protection (Contact bumpers, Laser/Ultrasonic obstacle detection) |
| System Safety | Multiple alarm protections (Over-current, Over-voltage, Position Deviation, Over-temperature, etc.) |
Wie es funktioniert
The AGV follows magnetic tape paths via magnetic sensors.
Its control system (employing a fuzzy PID algorithm) drives eight Mecanum wheels, synthesizing motion vectors in any direction to achieve flexible, precise omni-directional movement and accurate docking at workstations.
Die Herausforderungen
- Conflict between high load capacity and maneuverability in narrow spaces.
- Achieving precise positioning and motion stability under heavy loads.
- Ensuring reliability in workshop conditions (e.g., water, oil stains).
- Efficient coordinated scheduling of multiple AGVs.
Lösungen
- Implemented an 8-wheel independent Mecanum wheel system to distribute load and reduce vehicle size.
- Applied a fuzzy PID control algorithm for adaptive adjustment, enhancing positioning accuracy and stability.
- Used IP54-rated key components and wear-resistant wheel materials to suit harsh environments.
- Deployed a central dispatch system for multi-AGV path planning and task coordination.
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