8.26.2025 / 5-minute read

Mehrstufige Teleskop-Hydraulik-Hebebühne für die Montage von Wasserstoff-Elektrolyseuren - Wartungsbühne für Schwerlastanlagen

Überblick über das Projekt

This case study analyzes our Multi-Stage Telescopic Hydraulic Lifting Platform engineered for heavy-duty and high-precision assembly applications.

Renowned for its exceptional stability, substantial load capacity, and flexible workspace, this equipment has become critical in modern industrial manufacturing, particularly in the rapidly expanding green hydrogen sector for electrolyzer assembly.

Its core value lies in addressing the stringent demands for smooth, safe, and collaborative lifting operations during the assembly and maintenance of large, heavy equipment.

Wie es funktioniert

Power Activation:
The process begins when the electric motor activates the hydraulic power unit (pump station), which generates high-pressure hydraulic oil.
Oil Distribution:
This high-pressure oil is then precisely distributed through the control system to the four independent lifting cylinders.
Synchronous Lifting:
Each cylinder drives its corresponding set of multi-stage telescopic legs to extend simultaneously and uniformly.
Staged Extension:
A traction chain mechanism ensures the multiple stages of each telescopic leg extend in a smooth, sequential order, preventing any binding or jamming.
Platform Movement:
The synchronized extension of the four leg sets raises the entire load platform steadily upward. The reversal of this process (retracting the legs) lowers the platform.
Precise Positioning:
The platform can be stopped and held securely at any desired position within its full travel range.
Safety Locking:
Once in position, the hydraulic system’s pressure maintenance and self-locking function engage, safely holding the platform and its load in place indefinitely, even without power.

Grundlegende Parameter

Parameter	Value Range / Description	Note
Tragfähigkeit	1 – 100 tons	Anpassbar
Plattform Größe	Custom, e.g., 3m x 3m – 6m x 8m	Tailored to requirements
Hubhöhe	Custom, up to 18 meters or higher	Achieved by multi-stage design
Min. Working Height	~500 – 800 mm
Stromversorgung	380V/50Hz 3-phase AC
Kontrolle	Wireless Remote + Platform Control Box	Dual control points
Gewicht	Subject to configuration

Die Herausforderung

Smooth & Precise Control of Heavy Loads: Core components like electrolyzers are high-value and extremely heavy, requiring a lifting process that is exceptionally smooth, free of shock or vibration, and capable of millimeter-level precision positioning.
Long-Term, Safe Parking: Complex assembly or maintenance procedures are time-consuming. The platform must remain absolutely static and securely locked under load for long durations to prevent any accidental descent.
Collaborative Workspace Requirement: The assembly of large equipment requires multiple technicians to work simultaneously around and under the platform, necessitating ample, unobstructed space in the center.
High Adaptability: The equipment needs to adapt to various factory floor conditions and provide a stable foundation.

Lösungen

Smooth & Precise Control of Heavy Loads: Core components like electrolyzers are high-value and extremely heavy, requiring a lifting process that is exceptionally smooth, free of shock or vibration, and capable of millimeter-level precision positioning.

Long-Term, Safe Parking: Complex assembly or maintenance procedures are time-consuming. The platform must remain absolutely static and securely locked under load for long durations to prevent any accidental descent.

Collaborative Workspace Requirement: The assembly of large equipment requires multiple technicians to work simultaneously around and under the platform, necessitating ample, unobstructed space in the center.

High Adaptability: The equipment needs to adapt to various factory floor conditions and provide a stable foundation.

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