9.5.2025 / 5 Minuten gelesen

Kontinuierlicher Rollenförderer Heber für den Transport von Klimaanlagen

Überblick über das Projekt

This continuous vertical conveyor integrates roller belts and lifting mechanisms to achieve seamless transportation of air conditioners (ACs) from ground level to elevated workstations.

Designed for production lines and logistics hubs, it replaces manual handling with automated, damage-free transfer, featuring adjustable modules, PLC control, and multi-layer safety protocols to ensure efficient and reliable operation.

Grundlegende Parameter

MerkmalSpezifikation
ModellLTS-2000 (Optimized for AC units)
Conveyor Dimensions:Horizontal Section6000mm (L) × 1200mm (W) (Extendable)
Conveyor Dimensions:Vertical Lift Range2000-5000mm (Customizable)
TragfähigkeitMax 2000Kg (Supports batch handling)
Speed: Horizontal0.3-0.8m/s
Speed: Vertical0.1-0.3m/s
AC CompatibilityL≤1800mm × W≤1000mm × H≤1200mm (Customizable)
AntriebssystemFrequency-conversion motor + chain/belt transmission (Low noise, high stability)
SicherheitsmerkmaleEmergency stop, overload protection, anti-deviation sensors, edge guardrails
ControlPLC + HMI (Manual/Auto modes, compatible with MES/ERP)
BeschichtungIndustrial light gray (Anti-corrosion)

Die Herausforderung

  • Labor-intensive processes causing inefficiency and worker fatigue;
  • Misalignment between conveyors leading to jams or drops;
  • Surface scratches or internal damage during handling;
  • Inflexibility in handling diverse AC models.

Lösungen

  • Seamless Transition: Dynamic docking mechanism between horizontal and vertical sections;
  • Adjustable Rollers: Spacing configurable from 150-300mm to fit various AC base sizes;
  • Oberflächenschutz:
    • Polyurethane-coated rollers (Anti-slip, shock-absorbing);
    • Soft edge guides to prevent scratches;
  • Smart Safety:
    • Photoelectric sensors for real-time position correction;
    • Overload-triggered speed reduction/shutdown;
  • Modularer Aufbau: Scalable length/height for future expansion.

Vorteile

  • High Throughput: 120-200 units/hour (Depending on AC size), tripling productivity;
  • Zero-Damage Guarantee: Precision alignment + protective materials ensure intact delivery;
  • Multi-Model Adaptability: Handles wall-mounted, floor-standing, and commercial ACs;
  • Nachhaltigkeit: 30% energy savings with variable-frequency drives, IP55-rated durability.

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