9.11.2025 / 5-minute read
Heavy Pipe Intelligent Turning System – Automated Processing for Long Pipe Filling and Potting
Overview
This case analysis presents an intelligent pipe turning system customized for a leading smart logistics equipment provider.
As an integrated solution supplier of automated storage, unmanned transport, and sorting systems, the client will integrate these 1-ton and 3-ton turning platforms with their RGV and AMR products, creating a complete automated raw material handling solution for end customers in pipe processing industries.
Basic Parameters
| Parameter | 1-ton Specification | 3-ton Specification |
|---|---|---|
| Rated Load | 1000 kg | 3000 kg |
| Platform Size | 5000*1000+1000*500mm | 6000*1000+1000*900mm |
| Pipe Specification | Ø38×6800mm | Cart 6000*600*850mm |
| Turning Accuracy | ±0.5° | ±0.5° |
| Control System | Schneider electric components | Schneider electric components |
| Communication | Standard industrial protocol | Standard industrial protocol |
| Integration | RGV/AMR system compatible | AS/RS system compatible |
How It Works
The system is deeply integrated into the client’s smart logistics ecosystem:
The 1-ton platform enables batch processing of 18 pipes through dedicated tooling, compatible with automated filling processes.
The 3-ton platform interfaces with RGV systems for automated cart transfer and positioning.
Featuring dual control modes (remote + button box) and precise speed adjustment (120-150S/cycle), the Schneider-equipped system ensures seamless integration with existing smart equipment.
The Challenges
Smart logistics integrators face several industry pain points in pipe material handling:
- Traditional equipment cannot integrate with modern smart logistics systems
- Lack of specialized handling equipment compatible with AS/RS and unmanned transport systems
- Long pipes pose positioning accuracy and safety challenges in automated handling
- Existing equipment cannot meet flexible production needs for different weight specifications
- Requires data exchange and status monitoring with warehouse management systems
Solutions
- System-level Integration: Standard industrial communication protocols enable seamless connection with RGV/AMR systems
- Smart Control: Schneider control system supports remote monitoring and data analysis
- Flexible Design: Dual specifications (1-ton/3-ton) meet various application scenarios
- Safety Assurance: Multiple protection designs including explosion-proof valves and overflow valves
- Data Exchange: Equipment status data interfaces support WMS/MES integration
- Rapid Response: 120-150 second turning cycle meets high-efficiency production requirements
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