8.21.2025 / 4-minute read
Elevador recíproco de 500 kg - Solução de manuseio de materiais de estação dupla com 6,2 m de altura
Visão geral do projeto
This project delivered a heavy-duty reciprocating lift for automated vertical transport of 500kg materials between two floors. The core challenge was installing a system with a large platform (1400mm wide) in an extremely narrow shaft (2160mm wide).
Our fully customized solution integrated a high-power 11kW drive, rigid structure, and intelligent controls into a single efficient unit. Utilizing PLC and frequency inverter control, it synchronizes perfectly with high-speed roller doors and powered conveyors on both levels.
The result is a highly automated workcell that enables seamless, unmanned material transfer, significantly enhancing our client’s production efficiency and logistics reliability.
Parâmetros básicos
| Parâmetro | Valor |
|---|---|
| Modelo | SJD0.5-6.2 |
| Carga nominal | 500 kg |
| Velocidade de elevação | 30 m/min (0.5 m/s) |
| Altura de elevação | 6.2 m |
| Número de paradas | 2 Levels, 2 Stops |
| Car Interior Size | 1400mm (W) x 1600mm (L) x 2000mm (H) |
| Pit Size | 2160mm (L) x 2160mm (W) x 390mm (H) |
| Direção de carregamento | Single Entry & Exit on the 1400mm side |
| Sistema de acionamento | 11kW Gear Motor |
| Sistema de controle | PLC + Frequency Inverter System |
| Conveyor Configuration | 1 powered roller inside car, 1 at each entrance (L1: 4700mm long, L2: 1500mm long) |
| Enclosure | Color steel plate enclosure on four sides for the second level |
| Door Type | High-Speed Roller Door (1 unit) |
O desafio
- Ultra-narrow spatial constraints: Requirement to install a heavy-duty system with a large 1400mm wide platform within a severely limited 2160mm wide floor opening, demanding extreme mechanical design compactness.
- Heavy-load operation safety and stability: The 500kg payload necessitated a robust structure, sufficient drive power, and guaranteed smooth, shock-free operation during all phases to ensure absolute safety and reliability.
- Automation synergy efficiency bottleneck: Achieving millisecond-level precision synchronization was critical between the lift’s positioning, the operation of the high-speed roller door, and the start-stop cycles of the external roller conveyors. Any delay would disrupt the entire production rhythm.
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