7.9.2025 / 6-minute read

트윈 VRC 시스템｜6 TPH 처리량

개요

시스템 개념: Dual reciprocating conveyors operating in parallel, delivering 6-ton/hour throughput via intelligent task scheduling.

Designed for automotive, electronics, and logistics where throughput and redundancy are critical. Enables synchronous/asynchronous operation with fail-safe backup.

✅ 80% higher efficiency than single units
✅ Hot-swap redundancy during maintenance
✅ Smart load distribution by size/weight

기본 매개변수

매개변수	Per Unit	System	단위
Unit Load	500 – 2,000	Up to 4,000	kg
플랫폼 크기	2×1.5 – 3×2	Width≤6m	m
리프트 높이	4 – 20	Independent	m
이동 속도	0.1 – 0.3	Sync error±0.5s	m/s
포지셔닝 Acc.	±5	Inter-unit≤±2	mm
주기 시간	40 – 120	Min. gap 15s	s
전원	7.5 – 22	Eco-mode saves 30%	kW

기술적 이점

🔄 Intelligent Coordination:
- PLC dynamic allocation (response<200ms)
- Laser-guided synchronization
🔋 Redundant Safety:
- Cross-power supply (auto-switch on failure)
- Self-diagnosis + alarms (MTTR<30min)
📦 Space Efficiency:
- Compact parallel layout (2.5-4m center distance)
- Shared maintenance access (35% space saving)
🌐 Digital Twin:
- Real-time 3D simulation
- Auto OEE reporting (98% accuracy)

일반적인 애플리케이션

Automotive Plant:
- Parallel lifting: car body (VRC-1) & doors (VRC-2) to assembly
Appliance Line:
- Asynchronous transport: refrigerator cabinets & compressors
Pharma Warehouse:
- Dedicated channels: raw materials vs finished goods
E-commerce Hub:
- AI-based sorting to multi-floor zones

핵심 혜택

차원	주요 지표
효율성	Throughput↑80%｜Energy/unit↓25%
Reliability	System uptime≥99.5% (24/7)
ROI	35% cost add for 2x capacity｜2-year payback
유연성	Changeover in≤5min (preset profiles)

사용자 지정 옵션

사용자 지정	Parallel System Focus	표준 옵션
Control Modes	Master-slave｜Independent｜Hybrid	PLC selection (Mitsubishi/AB)
Layout	In-line｜L-angle｜Staggered levels	Platform size/load
안전	Interlocked light curtains｜E-stop network	ATEX/Cleanroom
IIoT	MES integration｜Digital twin generation	AGV/robot protocols
환경	-40°F Freezer｜300°F Dry room	Corrosion/ESD protection