10.22.2025 / 6-minute read

Hydraulic Core Turning & Stacking Tables | 1-100 Ton

개요

This case analysis delves into how the Hydraulic Core Turning and Stacking Table addresses core challenges in traditional transformer core manufacturing, bringing revolutionary improvements in efficiency and quality for small and medium-sized transformer production.

With its modular design, precise hydraulic control, powerful process adaptability, and exceptional structural reliability, the Hydraulic Core Turning and Stacking Table has become an indispensable key asset in modern transformer core production lines. It is not merely a tool for achieving high-quality core manufacturing but a driving force behind process advancement and cost-effective efficiency gains in transformer production.

기본 매개변수

매개변수 카테고리	Specification Item	Details & Specifications
Core Specifications	부하 용량	1 ~ 100 Tons (Customizable)
	Compatible Core Types	Three-Phase Core, Five-Limb Core, Lamination
	Platform Structure	Modular Block Combination (Large), Monobloc Design (Small)
Precision Metrics	Table Surface Deformation	< 2 mm
	Perpendicularity (Stacking Table vs. Turning Beam)	< 2 mm (Before & After Turning)
Mechanical & Structure	Beam Adjustment	Synchronously Moving Beams on both sides
	드라이브 시스템	Hydraulic Cylinder-driven Turning
	Turning Speed	조정 가능
	안전 기능	Turning Support Legs (for stability after 90° turn)
	프레임 재질	Hot-rolled steel or Low-carbon welded structure, Stress-relieved
유압 시스템	Key Components	Imported Brand Hydraulic Components (e.g., Cylinders)
	동기화	Excellent synchronization, ensures deformation-free core
Installation & Adaptability	Installation Requirement	Large: Foundation needed; Small: No foundation, Easy to move
	Core Window Adaptability	Flexible assembly based on core window size, High adaptability
	Table Surface Dimensions	Customized per client requirements
Process Compatibility	Compatible Processes	Suitable for Top Yoke Non-removal Process & Traditional Process
	Fixture Compatibility	Excellent synchronization ensures deformation-free core

과제 및 솔루션

Traditional Challenges: Traditional core stacking and turning relied heavily on overhead cranes and manual labor, leading to inefficiency, poor synchronization, potential core deformation, high safety risks, and poor adaptability to various window sizes.
Process Optimization: The table allows for strap tying while the core is horizontal, eliminating the need for complex auxiliary clamps used in vertical tying, simplifying operations and reducing cycle time. The Synchronously Moving Beams on both sides adjust precisely to fit different core column diameters (MO), ensuring wide applicability

Reliability Design

Core Component Reliability: Critical hydraulic components (e.g., cylinders) use imported brands, guaranteeing long-term operational stability and high reliability from the source, thereby reducing failure rates.
Structural Strength & Precision: Finite Element Analysis (FEA) is used in design optimization, ensuring sufficient strength and stiffness under load (1-100 tons). High-precision metrics, such as table deformation <2mm and perpendicularity error <2mm before and after turning, provide a solid foundation for core stacking quality. The design of turning support legs offers additional safety protection after 90-degree rotation