9.9.2025 / 5-minute read

8톤 중량 부품 선삭기 - 기어 제조용 정밀 선삭 장비

개요

This case analysis details an 8-ton heavy-duty turning machine.

Specifically designed for precision processing of heavy components like electric wheels, it addresses the challenge of multi-angle positioning for large gear-type parts during machining through an innovative U-groove platform and multi-tooling system.

기본 매개변수

매개변수	값/설명
정격 부하	8000 kg
플랫폼 크기	20002000+20002000mm
회전 각도	90도
Turning Speed	<50 seconds/cycle
드라이브 파워	3KW SEW brand reducer motor
Main Frame Material	J2001006 steel section
플랫폼 두께	8mm
Chain Specification	20A-2
제어 시스템	Schneider electric components
장비 색상	RAL7035

작동 방식

The equipment utilizes a motor reducer-driven chain transmission system to achieve precise 90-degree platform rotation.

One platform features custom U-grooves and T-slots, while the other is equipped with removable V-grooves and tensioning devices to accommodate different workpiece specifications.

Operators control the system through an external handheld button box with jog control functionality.

도전 과제

Large components like electric wheels pose safety risks during manual turning
Conventional turning equipment cannot meet precision positioning requirements
Different specifications require varied clamping and fixing methods
Manufacturing processes require multiple turns and precise positioning
Equipment mobility and adjustment difficulties affect workshop layout flexibility

솔루션

정밀 포지셔닝: U-groove + T-slot + V-groove multi-tooling design ensures workpiece stability
안전한 작동: SEW drive system with Schneider electrical control ensures operational reliability
Efficient Turning: 90-degree rotation within 50 seconds improves production efficiency
모바일 디자인: Forklift slots in base facilitate equipment repositioning
다양한 적응: Removable V-grooves and tensioners accommodate different workpiece needs
안전 보장: 8-ton locking strap with self-locking function ensures operational safety