Hydraulic Iron Core Tilting Table System
Overview
The Hydraulic Iron Core Tilting Table System is a specialized industrial solution designed for the assembly, turning, and vertical positioning of large transformer cores, including two- and three-column configurations.
It integrates a hydraulic tilting platform, stacking platform, motorized lifting support, and auxiliary tooling to streamline transformer manufacturing processes
⚙️ Efficient and Safe Hydraulic Tilting Mechanism
- Hydraulic Drive & Stability: The system uses an oil cylinder-based flipping mechanism, ensuring smooth and stable operation without relying on overhead cranes. This saves space and reduces dependency on crane operators.
- Safety Features: Equipped with hydraulic self-locking, self-check, and explosion-proof valves to prevent instability or vibration. In case of power failure, the core safely resets to a flat/upright position using its own weight.
- Precision Control: Flip speed is adjustable, and the table’s deformation during operation is kept under 2mm, maintaining structural integrity and alignment accuracy.
🏗️ Robust and Durable Structural Design
structural steel and plates
- High-Strength Materials: Main components are welded from structural steel and plates, optimized via finite element analysis for load-bearing reliability.
- Precision Machining: Key surfaces are processed using large CNC boring and milling machines to ensure flatness and alignment. Welded structures undergo stress relief through aging treatment to minimize deformation.
- Corrosion Protection: Sandblasting and anti-rust painting processes (e.g., red oxide primer, blue/green topcoat) enhance durability and provide a clean, professional appearance.
🔩 Fast Alignment and Secure Locking System
Central Limb Support Tooling
Central Limb Support Tooling
- Operator Safety: Fitted with safety fences, light curtains, and interlock switches. Hazard zones are marked with warning colors and signs.
- Hydraulic System Maintenance: The oil tank features a leak-resistant design, and filters can be replaced easily without major downtime.
- Routine Care Tips: Regularly clean surfaces with a lint-free cloth and alcohol, avoid impacts or overloads, and apply anti-rust oil when not in use—practices similar to maintaining cast iron T-slot platforms.
🛡️ Reliable Safety Protection and Easy Maintenance
Safety Fence
- Operator Safety: Fitted with safety fences, light curtains, and interlock switches. Hazard zones are marked with warning colors and signs.
- Hydraulic System Maintenance: The oil tank features a leak-resistant design, and filters can be replaced easily without major downtime.
- Routine Care Tips: Regularly clean surfaces with a lint-free cloth and alcohol, avoid impacts or overloads, and apply anti-rust oil when not in use—practices similar to maintaining cast iron T-slot platforms.
🎛️ Smart Electrical Control System
- Automated Control: Uses a Siemens S-series PLC with three operational modes: Production, Maintenance, and Debugging (access-controlled).
- Real-Time Monitoring: An industrial touchscreen displays live parameters: cylinder pressure, tilt angle, and fault alerts.
- Centralized Console: Includes emergency stop buttons, clearly labeled controls, and reliable wiring for safe, user-friendly operation.
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