9.5.2025 / Lecture de 5 minutes

Pont élévateur hydraulique pour véhicules lourds pour la base indonésienne de Zhongwei

Aperçu du projet

Located in the Zhongwei Indonesia North Morowali Industrial Base, this automotive hydraulic lifting bridge is specifically designed for transporting ore, featuring efficient lifting capabilities that enhance the safety and convenience of ore transport.

The lifting bridge system includes 4 hydraulic lifting devices, of which 3 have a platform size of 4.8m x 10m, and 1 has a platform size of 4.8m x 16m.

All are capable of bearing weights up to 36 tons, with a maximum lifting height of 4.2 meters.

Paramètres de base

FonctionnalitéSJD36.0-4.2SJD36.0-4.2
Taille de la plate-forme4800*10000mm4800*16000mm
Required Space Size5600*10000mm5600mm*16000mm
Entry/Exit DirectionThrough entry/exit in 4800mm direction
Nombre d'arrêts2/2
Hauteur de déplacement4200mm
Vitesse2-4m/min
Structure4-Cylinder 8-Column
Foundation Size5600150010mm
LevelingLeveling Mechanism
Méthode de contrôleManual and Remote Control
Platform Railing10000*1200mm15000*1200mm

Le défi

  • Heavy-Duty Handling: Frequent loading/unloading of 36-ton trucks with traditional methods posed efficiency and safety risks;
  • Precision Demand: Sub-millimeter synchronization required for multi-unit operations;
  • Harsh Conditions: High humidity and dust threatened equipment longevity;
  • Contraintes spatiales: Limited area for deploying 4 units while ensuring safety.

Solutions

  • High-Capacity Hydraulics: 4-cylinder-8-pillar structure supporting 36-ton loads;
  • Smart Synchronization:
    • PLC + encoder feedback for ±5mm precision;
    • Proportional valves for synchronized multi-unit lifting;
  • Collision Prevention:
    • Default raised position to avoid lower-level traffic;
    • Redundant hydraulic pumps for fail-safe operation;
  • Optimisation de l'espace: Compact base design (5600×1500mm) for narrow layouts;
  • Environmental Resistance: Galvanized steel + dust-proof sealing for durability.

Avantages

  • Rapid Operation: 4-minute cycle for 36-ton truck lifting, 60% faster;
  • Accident-Free: Intelligent leveling + raised position reduce collisions by 90%;
  • Decade-Long Durability: Robust structure withstands over 10 years of heavy use;
  • Dual Control Flexibility: Adaptable to manual or remote scenarios;
  • Low Maintenance: Modular hydraulics cut downtime by 50%.

Galerie

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