12.5.2025 / 5 minute read

Système de levage d'équipement solaire de 6 tonnes à usage intensif

Aperçu du projet

This project deploys 2 hydraulic lift platforms with 6-ton load capacity and 6.15-meter lift height, designed for solar panel and component transportation.

Featuring 8-layer safety systems (mechanical anti-fall chains, intelligent door interlocks, and audiovisual alerts), it achieves 500 tons/day throughput while ensuring zero accidents in high-frequency industrial operations.

Paramètres de base

FonctionnalitéTranslation
Capacité de charge>6 tons
Hauteur de levage6.15 meters
Taille de la plate-forme3000×2100mm
Quantité2 units
Vitesse5-6 m/min
Daily Throughput500 tons/day
Safety Door ControlIndependent upper/lower door locks with power interlock
OperationLower platform buttons + 4 remotes (2 per level)
Key Safety FeaturesDual-chain anti-fall mechanism
Emergency stop buttons (platform + remote)
Audiovisual warnings (motion alerts + overload/fault alarms)
Door-power interlock system

Le défi

  • Extreme Load Stability: Solar equipment exceeding 6 tons required vibration-free lifting;
  • High-Frequency Demands: 24/7 operation with 500 tons/day throughput;
  • Multi-User Coordination: Complex control rights for forklift drivers and operators;
  • Conformité en matière de sécurité: Fragile solar components demanded zero drop/error risks.

Solutions

  • Reinforced Structure:
    • Dual hydraulic cylinders + anti-fall chains limited vibration to ≤2mm;
    • Q345B steel frame improved rigidity by 50%;
  • Smart Door System:
    • Independent upper/lower door controls with mutual status alerts;
    • Power enabled only when doors are closed;
  • Hierarchical Control:
    • Lift control restricted to lower platform/remotes;
    • Forklift remotes with zone-limited authority;
  • 8-Layer Protection:
    • Mechanical + electrical + audiovisual anti-fall safeguards;
    • Overload auto-shutdown with <1s alarm response.

Avantages

  • Industry-Leading Capacity: 6-ton load at 6.15m height with ±2mm precision;
  • Seamless Efficiency: 500 tons/day throughput at 6m/min speed;
  • Foolproof Operation: 0.1% human error rate via permission isolation;
  • Military-Grade Safety: ISO 12100-certified 8-layer protection;
  • Decade Durability: 100,000+ cycle lifespan, 3x longer maintenance intervals.

Galerie

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