22.5.2025 / 5 minute read
Herausforderungen bei der Spulendrehung lösen: Die hydraulische 90°-Kippvorrichtung für die Kabel- und Metallindustrie
Überblick über das Projekt
A hydraulic tilter designed for heavy-duty coil flipping, utilizing an electric hydraulic pump and double-acting cylinders to achieve 90° precise rotation.
The system includes two platforms: Platform 1 with rollers and strapping brackets for secure positioning, and Platform 2 with movable design for tooling integration.
Ideal for cable/metal coil handling, enhancing efficiency and safety.
Grundlegende Parameter
| Product Model | FZPT-3000 |
| Tipping Platform Size | 1600 * 1300 + 1300 * 1300 mm |
| Tragfähigkeit | 3 tons |
| Tipping Angle | 90 Grad |
| Tipping Speed | 60 seconds per flip |
| Overall Coating | Medium gray / Custom color |
| Einbauverfahren | Ground installation |
| Emergency Stop | The equipment controller is equipped with an emergency stop button. In case of an emergency, pressing the button will immediately stop the operation. After the crisis is resolved, turn the button counterclockwise to resume use. |
| Phase Loss Protection | The distribution box includes protections for phase loss, leakage, overload, and short circuit. When any of these occur, the electrical box enters a protection state and cannot supply power to the motor, thus preventing motor burnout. |
| Überlastungsschutz | The hydraulic power unit is equipped with an overload relief valve. If the weight of the load exceeds the rated capacity, the hydraulic pump will circulate internally under the relief valve’s action, preventing tipping; once the load is reduced to within the rated capacity, it can resume operation. |
| Explosionsschutz | The oil cylinder has a built-in explosion-proof valve. If the hydraulic oil pipe accidentally detaches or bursts, the explosion-proof valve will lock the hydraulic oil inside the cylinder, preventing sudden pressure loss that could cause the platform to fall. |
Die Herausforderung
- Slip Prevention: Secure coil fixation during tilting.
- Alignment Accuracy: Zero-gap contact between platforms.
- Rapid Reset: Minimize downtime between cycles.
- Heavy-Duty Reliability: 3-ton load stability under frequent use.
Lösungen
- Anti-Slip Tech: Roller alignment + strapping brackets.
- Modular Platform 2: Enables pre-installed tooling for precision.
- Bidirectional Hydraulics: One-touch reset in 10 seconds.
- Robuste Konstruktion: Reinforced frame + industrial-grade pumps.
Vorteile
✅ Zero Slippage: 90% stability improvement.
✅ High Speed: 3-minute cycle time per flip.
✅ Heavy-Duty: 3-ton capacity, 10,000+ cycle durability.
✅ Safety Certified: CE-compliant emergency brakes.
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