7.9.2025 / 6-minute read
Twin VRC System｜6 TPH Throughput
Overview
System Concept: Dual reciprocating conveyors operating in parallel, delivering 6-ton/hour throughput via intelligent task scheduling.
Designed for automotive, electronics, and logistics where throughput and redundancy are critical. Enables synchronous/asynchronous operation with fail-safe backup.
- ✅ 80% higher efficiency than single units
- ✅ Hot-swap redundancy during maintenance
- ✅ Smart load distribution by size/weight
Basic Parameters
| Parameter | Per Unit | System | Unit |
|---|---|---|---|
| Unit Load | 500 – 2,000 | Up to 4,000 | kg |
| Platform Size | 2×1.5 – 3×2 | Width≤6m | m |
| Lift Height | 4 – 20 | Independent | m |
| Travel Speed | 0.1 – 0.3 | Sync error±0.5s | m/s |
| Positioning Acc. | ±5 | Inter-unit≤±2 | mm |
| Cycle Time | 40 – 120 | Min. gap 15s | s |
| Power | 7.5 – 22 | Eco-mode saves 30% | kW |
Technical Advantages
- 🔄 Intelligent Coordination:
- PLC dynamic allocation (response<200ms)
- Laser-guided synchronization
- 🔋 Redundant Safety:
- Cross-power supply (auto-switch on failure)
- Self-diagnosis + alarms (MTTR<30min)
- 📦 Space Efficiency:
- Compact parallel layout (2.5-4m center distance)
- Shared maintenance access (35% space saving)
- 🌐 Digital Twin:
- Real-time 3D simulation
- Auto OEE reporting (98% accuracy)
Typical Applications
- Automotive Plant:
- Parallel lifting: car body (VRC-1) & doors (VRC-2) to assembly
- Appliance Line:
- Asynchronous transport: refrigerator cabinets & compressors
- Pharma Warehouse:
- Dedicated channels: raw materials vs finished goods
- E-commerce Hub:
- AI-based sorting to multi-floor zones
Core Benefits
| Dimension | Key Metrics |
|---|---|
| Efficiency | Throughput↑80%｜Energy/unit↓25% |
| Reliability | System uptime≥99.5% (24/7) |
| ROI | 35% cost add for 2x capacity｜2-year payback |
| Flexibility | Changeover in≤5min (preset profiles) |
Customization Options
| Customization | Parallel System Focus | Standard Options |
|---|---|---|
| Control Modes | Master-slave｜Independent｜Hybrid | PLC selection (Mitsubishi/AB) |
| Layout | In-line｜L-angle｜Staggered levels | Platform size/load |
| Safety | Interlocked light curtains｜E-stop network | ATEX/Cleanroom |
| IIoT | MES integration｜Digital twin generation | AGV/robot protocols |
| Environment | -40°F Freezer｜300°F Dry room | Corrosion/ESD protection |
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