8.28.2025 / 6-minute read

Innovative Application of Heavy-duty Scissor Lift Tipper in Heat Treatment Industry

Overview

This case presents an innovative scissor lift tipping equipment specifically designed for heat treatment industry.

Integrating lifting and precision tilting functions with advanced jog control system, it can safely and efficiently handle various material containers up to 2500kg, perfectly meeting the safety and precision requirements for heavy workpiece handling in heat treatment enterprises.

How It Works

  1. Loading Phase: Material boxes or pallets carrying workpieces are precisely placed on equipment platform via forklift
  2. Lifting Operation: Hydraulic system drives scissor mechanism to smoothly lift platform from low position to 1500mm working height
  3. Precision Tilting: Operators control tilting angle precisely through jog control system, up to 45 degrees maximum
  4. Manual Operation: Operators perform workpiece sorting or arranging during controlled tilting process
  5. Reset Operation: After operation completion, equipment returns to horizontal position and lowers to initial height

Basic Parameters

Parameter CategoryTechnical Specifications
Rated Load2500kg
Platform Size1200×1200mm main area + 1200×500mm auxiliary area
Working HeightMin ≤700mm, Max 1500mm
Tilting Angle0-45° adjustable
Hydraulic System4Kw power unit, dual lifting cylinders + single tilting cylinder
Control SystemPrecise jog button control
Safety FeaturesPhase failure protection, grounding protection, removable safety columns

Industry Challenges

  1. Heavy Material Handling: Heat treatment industry frequently deals with heavy and large workpiece containers
  2. Manual Operation Risks: Traditional tipping equipment poses material sliding risks, endangering operators
  3. High Precision Requirements: Need precise control of tilting angle to coordinate with manual sorting operations
  4. Equipment Adaptability: Requirement to handle various types of material containers and workpieces
  5. Space Utilization: Need to achieve multi-functional material handling within limited space

Solutions

  1. Heavy-duty Structure: 14# channel steel main frame and 4mm checkered plate work surface ensure structural strength
  2. Intelligent Control System: Jog control mode achieves millimeter-level operation precision, enhancing operational safety
  3. Modular Protection System: Removable column design ensures safety without compromising functionality
  4. Multi-functional Adaptability: Capable of handling various loading containers including boxes, bulk bags, and pallets
  5. Compact Design: Reasonable layout of hydraulic system and mechanical structure optimizes equipment footprint

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