9.11.2025 / 5-minute read
5000kg L-Type Heavy Duty Turner – Australian Customized Ultra-Heavy Component Handling System
Overview
This case analysis details a 5000kg L-type heavy-duty turning system customized for an Australian heavy manufacturing client.
The solution includes three synchronously controlled L-platform turning machines, specifically designed for 90-degree rotation of ultra-heavy steel components (5000kg), featuring low-profile (500mm) structure and centralized control system.
Basic Parameters
Parameter | Value |
---|---|
Single Unit Capacity | 5000 kg |
Platform Specification | 1600×1200mm L-platform |
Turning Angle | 90 degrees |
Equipment Height | 500mm (low-profile design) |
Cylinder Configuration | Φ140mm×4 units/unit |
Power Unit | 7.5KW/415V/50Hz/3-phase |
Platform Thickness | 8mm |
Control Method | One-control-three centralized |
Oil Pipe Configuration | Φ27mm×4 units/unit |
How It Works
The three turning machines are synchronously controlled through a central electrical cabinet.
When a 5000kg steel component is placed on the L-platform, four Φ140mm cylinders driven by a 7.5KW power unit execute precise 90-degree rotation.
The platform can return to horizontal position after operation.
Delixi electrical system ensures coordinated operation of all three units, with 14-meter cables providing sufficient operational radius.
The Challenges
Heavy manufacturing industry faces several challenges in handling ultra-heavy components:
- 5000kg component turning poses significant safety risks
- Conventional equipment cannot meet special positioning requirements of L-shaped workpieces
- Multi-equipment coordination requires precise synchronous control
- Australia’s 415V voltage specification adds customization complexity
- Limited installation space demands low-profile equipment design
Solutions
- Ultra-heavy Capacity: Four Φ140mm cylinders provide sufficient force for safe 5000kg turning
- L-platform Adaptation: Dedicated platform design perfectly matches customer’s workpiece shape
- Centralized Control: One electrical cabinet controls three units ensuring operational synchronization
- International Voltage Adaptation: 415V/50Hz design meets Australian standards
- Space Optimization: 500mm height design satisfies limited space requirements
- Maintenance Convenience: Includes spare vulnerable parts (seals and limit switches)