7.8.2025 / 5-minute read
3-Ton 3-Level VRC｜Heavy Component Lift System
Overview
Product Profile: Heavy-duty 3-ton 3-level reciprocating conveyor for construction machinery handling. Designed for vertical transport of oversized components (up to 6m×3m×2m) between assembly, painting, and loading zones. Combines massive load capacity with precision positioning for heavy industry.
- ✅ Solves cross-floor transport of non-standard components
- ✅ Withstands harsh workshop environments
- ✅ 90% cost savings vs overhead cranes
Basic Parameters
| Parameter | Specification | Unit | Notes |
|---|---|---|---|
| Rated Load | 3,000 | kg | Per lift |
| Platform Size | 4×3 – 6×4 | m | Expandable grating |
| Lift Height | 6 – 15 | m | 3-story coverage |
| Travel Speed | 0.08 – 0.15 | m/s | Heavy-duty VFD control |
| Positioning Acc. | ±5 | mm | Assembly line requirement |
| Material | Q345B steel | – | SA2.5 anti-corrosion |
| Safety Factor | ≥5 | – | Complies with EN 1493 |
Technical Advantages
- 🏋️ Massive Capacity:
- Dual-chain + rack-pinion drive (single chain break load≥25ton)
- Heavy-duty ball transfer units (16 load wheels)
- 🛡️ Safety & Stability:
- Hydraulic anti-sway system (deviation<30mm)
- Triple braking (electromagnetic + hydraulic + mechanical)
- ⚙️ Robust Construction:
- Shock-absorbing buffers (10ton impact resistance)
- IP65 protection rating
- 📡 Smart Control:
- Real-time load monitoring (±2%)
- Remote diagnostics with VR support
Typical Applications
- Chassis Assembly: 1F welding → 3F assembly line (3-ton axle)
- Large Part Coating: 2F cleaning → 4F powder coating (excavator arm)
- Engine Transfer: Underground maintenance → Test bench
- Finished Equipment: 3F assembly → 1F loading (mini excavators)
Core Benefits
| Dimension | Key Metrics |
|---|---|
| Efficiency | 70% faster transfer (vs crane) |
| Cost Savings | 90% equipment cost↓｜60% energy savings ($70K+/year) |
| Safety | Zero accidents (2-year operation) |
| Space Saving | 8m² footprint (eliminates crane rails) |
Customization Options
| Customization | Construction Machinery Focus | Standard Options |
|---|---|---|
| Platform | Ball transfer table｜Hydraulic turntable | Fixed/extensible |
| Load Capacity | 5-ton/8-ton upgrade | 1-10 ton configurations |
| Environment | High-dust resistance｜150℃ coating | ATEX/Corrosion-proof |
| Smart Features | 3D scanning auto-positioning｜AR maintenance | PLC selection (Siemens/Beckhoff) |
| Interfaces | AGV docking rails｜Robot integration | Custom door openings |
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