9.8.2025 / 6-minute read
Автомобильное производство Решение для транспортировки тяжелых грузов между этажами - подъемник для вагонов с направляющими рельсами
Обзор
В данном анализе приводится подробное описание guided rail transfer car with integrated lifting platform specifically designed for the automotive manufacturing industry.
By innovatively combining a pit-mounted scissor lift mechanism with a rail system, it effectively addresses the vertical transportation needs of heavy components between different levels or workstations in production lines, enabling seamless transfer of electric transfer cars and significantly improving material flow efficiency.
Основные параметры
| Параметр | Значение/Описание |
|---|---|
| Lifting Mechanism | Dual Scissor, Synchronized Hydraulic Lift |
| Номинальная грузоподъемность | Customizable (Typical 10-50 tons) |
| Макс. Высота подъема | Customizable (Typical 1-5 meters) |
| Размер платформы | Customized (Matched to transfer car track gauge) |
| Rail Configuration | Fixed rails on platform, aligned with workshop tracks |
| Система привода | Hydraulic (High-strength precision cylinders) |
| Режим управления | Automatic/Manual, Emergency stop function |
| Surface Treatment | High-quality baking paint, anti-rust & corrosion-resistant |
| Основной материал | High-strength manganese steel |
Как это работает
The equipment is installed in a pit, with its platform flush with the factory floor.
When an electric transfer car loaded with automotive parts or a car body drives onto the platform (guided precisely by the integrated rails), the dual scissor mechanisms are synchronously raised by precision hydraulic cylinders, lifting the platform and its load steadily to the target level.
Upon arrival, the transfer car can drive out along the rails, completing the inter-floor material transport.
The entire process is managed by an intelligent control system ensuring synchronization and positioning accuracy.
Проблемы
- Узкие места эффективности: Traditional methods like elevators or ramps are inefficient and cannot meet cycle time demands.
- Риски безопасности: Heavy components (e.g., car bodies, chassis) risk shifting or falling during lifting.
- Ограничения пространства: Precious floor space is occupied by fixed ramps.
- Docking Accuracy: High precision is required for transfer car docking to avoid jams or impacts.
- Maintenance Costs: Equipment must withstand high-frequency, high-load operation, demanding durability and ease of maintenance.
Решения
- Efficient Seamless Transfer: Precision rail alignment allows quick drive-on/drive-off, drastically reducing transfer time.
- High Load Capacity & Stability: Dual scissor structure and manganese steel ensure stable operation under heavy loads and long service life.
- Safety & Reliability: Imported sealing rings prevent leakage; features like power-off protection, emergency stop buttons, and anti-fall measures ensure comprehensive safety.
- Оптимизация пространства: Pit-mounted design saves valuable floor space, maintaining a clean and efficient workshop layout.
- Прочная конструкция: High-quality paint and manganese steel resist oil, corrosion, and reduce maintenance frequency.
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