6.20.2025 / 6-minute read
15-тонный гидравлический токарный станок для производства гильз цилиндров - решение для безопасного поворота на 90°
Обзор проекта
This 90° hydraulic turning machine delivers precision rotation for 15-ton cylinder sleeves in ship engine production lines. Engineered for pit installation, it features variable-frequency hydraulics achieving 70s±10.5s flipping cycles with instant angle locking. The intelligent system includes:
Operational reliability is ensured in extreme conditions (-10°C to 50°C / 90% RH) through industrial-grade PLC controls and wear-resistant steel construction. Delivered as a turnkey solution within 75 days, the machine complies with 5 national safety standards, including GB 5083, providing failsafe heavy-load handling for automated production environments.
Основные параметры
| Категория | Параметр | Значение |
|---|---|---|
| Грузоподъемность | Max. Load | 15 tons |
| Размер платформы | Working Surface | 4800×2600mm + 2600×2000mm |
| Motion Control | Rotation Time (0-90°) | 70s ±15% |
| Метод привода | Hydraulic + Lead Screw (Rollers) | |
| Power & Control | Total Power | 15 kW |
| Operation Mode | Semi-automatic | |
| Система управления | PLC (Mitsubishi) + Wireless Remote | |
| Установка | Mounting Type | In-ground Pit |
| Pit Dimensions (L×W×D) | 5700×3000/1900×1750mm | |
| Безопасность | Emergency Stops | ≥2 locations |
| Power-off Pressure Retention | Yes |
Вызов
- 15-ton workpiece risks: Prevent tipping/slipping during rotation
- Multi-size adaptation: Quick roller adjustment for varying diameters
- Harsh environment: Reliable operation at -10℃~50℃ & 90% humidity
- Human-machine safety: Avoid pit falls & crane interference
Решения
- Precise Hydraulics: Variable frequency pump + anti-burst valve cylinders
- Smart Roller System: 4 lead-screw rollers with 10 programmable positions
- 5-Level Safety:
- Mechanical stops (0°/90°) + Hydraulic lock + Power-off pressure hold
- Pressure monitoring on rotating arms + Auto-clamping
- Interlocked guardrails + Expandable work platform (200kg capacity)
- Robust Construction:
- 8mm wear-resistant steel + 10mm polyurethane protection
- Shot blasting + Custom paint finish
Преимущества
- ✅ High Flexibility: One-touch roller positioning for diverse sleeves
- ✅ Ultimate Safety: 5-layer protection (mechanical/hydraulic/electrical/structural/interlock)
- ✅ Premium Durability: Key components from Siemens/YUKEN/Hengyu
- ✅ Rapid Deployment: 75-day full project cycle
- ✅ Full Compliance: Meets GB 5083, JBJ18, etc.
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