4.6.2025 / 6-minute read

40-ton Mold Transport AGV | Auto Docking ±2mm | Multi-Navigation Support

Visão geral

This 40-ton AGV specializes in transporting large stamping molds and dies for the automotive, appliance, and metalworking industries.

It features multi-navigation adaptability and precision positioning, automating mold transfer, reducing changeover time by 50%+ while ensuring operational safety.

Parâmetros básicos

ParâmetroEspecificação
Capacidade de carga40 tons (Customizable up to 60 tons)
Precisão de posicionamento±5 mm (Laser Guidance Mode)
Navigation OptionsInductive/Laser/Inertial/Magnetic/Optical/dGPS
Velocidade de deslocamento0-1.5 m/s (Adjustable)
Safety StandardsISO 13849 PLd, ANSI/ITSDF B56.5
Obstacle Detection3D LiDAR + Ultrasonic Sensors (360° coverage)
Parada de emergência<0.2 sec Response Time
Communication5G + CAN Bus 2.0
IP RatingIP54 (Indoor) / IP65 (Outdoor option)

O desafio

  • Mold damage risks: Traditional handling causes >5° tilt, generating micro-cracks with $50k/repair cost
  • Slow changeovers: Manual alignment wastes 2-3 hours, causing $8k/hour production loss
  • Outdoor navigation failure: GPS signal loss in steel-rich areas causes >200mm drift
  • Labor dependency: Requires 4 operators for crane+forklift, labor cost = 70% TCO

Soluções

  • Tilt control technology
    ▸ Aerospace pneumatic suspension limits tilt to <0.3°
    ▸ Real-time pressure sensors auto-balance loads (±1% error)
  • Vision auto-alignment
    ▸ Machine vision recognizes press RFID tags for ±2mm docking
    ▸ Direct PLC integration cuts changeover to <45 mins
  • Hybrid navigation
    ▸ dGPS+RTK with inertial fallback during signal loss
    ▸ Millimeter-wave radar ensures ±15mm accuracy in rain/fog
  • Automated scheduling
    ▸ OPC UA integration with MES for task automation
    ▸ Multi-equipment coordination across facilities

Vantagens

  • Safety assurance
    ▸ 360° 3D LiDAR + ultrasonic sensors with 0.2s E-stop (98% accident reduction)
    ▸ ISO 13849 PLd compliance (single fault-tolerant)
  • Efficiency leap
    ▸ 65% faster changeovers → +15,000 stampings/year
    ▸ 24/7 operation replaces 4-shift labor
  • Cost savings
    ▸ 18-month ROI with $400k/year labor reduction
    ▸ Zero facility modification saves $150k
  • Environmental adaptability
    ▸ IP65 rating for -25℃~55℃ operation
    ▸ Anti-corrosion coating withstands chemical exposure

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