7.11.2025 / 4-minute read

Virador de corrente de 10 toneladas｜Solução de reparo de molde automático

Visão geral

Gradin chain turning platform for mold repair: ±0.5° precision flip in 15 mins, 60% faster than cranes. Overload protection + modular fixtures.

Riscos de segurança: 30% drop risk during manual mold turning (2-3 accidents/year)
Low Efficiency: 40 mins/flip with crane, blocking repair bays
Poor Accuracy: >5° deviation causing 25% rework rate

Module	Configuration
Turning Unit	10-ton chain drive + hydraulic power
Angle Control	0-90° positioning (±0.5°)
Mold Fixtures	Modular V-blocks + magnetic pads
Safety System	Dual brakes + tilt sensor + overload cut-off
Economia de espaço	Recessed installation (4m² footprint)

Module	Configuration
Turning Unit	10-ton chain drive + hydraulic power
Angle Control	0-90° positioning (±0.5°)
Mold Fixtures	Modular V-blocks + magnetic pads
Safety System	Dual brakes + tilt sensor + overload cut-off
Economia de espaço	Recessed installation (4m² footprint)

Large Cover Die Repair
- Operação: 90° flip of 10-ton dies
- Valor: Access >1.2m deep cavities, repair speed ↑300%
- Case: Cycle time reduction from 7→2 days (auto body dies)
Multi-Slider Mechanism Maintenance
- Operação: 0-180° segmented positioning (30° intervals)
- Valor: Precision disassembly (±0.1mm alignment)
- Data: Rework rate 18%→3%
Hot Stamping Die Cooling Line Service
- Operação: 45° tilt lock
- Valor: Gravity-assisted fluid drainage, clogging ↓90%
- Benefit: Die life extension 30%

🚀 Eficiência:
- Turning time: 40min → 15min (-62.5%)
- Repair bay utilization ↑40%
💸 Economia de custos:
- Rework rate: 25% → 5% ($50K+/year saved)
- Labor cost ↓35% (3 operators reduced)
🔧 Quality & Safety:
- Zero mold drop incidents
- Repair accuracy ±0.3mm (mating surface)