22.5.2025 / 5 minute read

코일 회전 문제 해결: 케이블 및 금속 산업을 위한 90° 유압 틸터

프로젝트 개요

A hydraulic tilter designed for heavy-duty coil flipping, utilizing an electric hydraulic pump and double-acting cylinders to achieve 90° precise rotation.

The system includes two platforms: Platform 1 with rollers and strapping brackets for secure positioning, and Platform 2 with movable design for tooling integration.

Ideal for cable/metal coil handling, enhancing efficiency and safety.

기본 매개변수

Product Model	FZPT-3000
Tipping Platform Size	1600 * 1300 + 1300 * 1300 mm
Load Capacity	3 tons
Tipping Angle	90 degrees
Tipping Speed	60 seconds per flip
Overall Coating	Medium gray / Custom color
Installation Method	Ground installation
Emergency Stop	The equipment controller is equipped with an emergency stop button. In case of an emergency, pressing the button will immediately stop the operation. After the crisis is resolved, turn the button counterclockwise to resume use.
Phase Loss Protection	The distribution box includes protections for phase loss, leakage, overload, and short circuit. When any of these occur, the electrical box enters a protection state and cannot supply power to the motor, thus preventing motor burnout.
Overload Protection	The hydraulic power unit is equipped with an overload relief valve. If the weight of the load exceeds the rated capacity, the hydraulic pump will circulate internally under the relief valve’s action, preventing tipping; once the load is reduced to within the rated capacity, it can resume operation.
Explosion Protection	The oil cylinder has a built-in explosion-proof valve. If the hydraulic oil pipe accidentally detaches or bursts, the explosion-proof valve will lock the hydraulic oil inside the cylinder, preventing sudden pressure loss that could cause the platform to fall.

도전 과제

Slip Prevention: Secure coil fixation during tilting.
Alignment Accuracy: Zero-gap contact between platforms.
Rapid Reset: Minimize downtime between cycles.
Heavy-Duty Reliability: 3-ton load stability under frequent use.

솔루션

Anti-Slip Tech: Roller alignment + strapping brackets.
Modular Platform 2: Enables pre-installed tooling for precision.
Bidirectional Hydraulics: One-touch reset in 10 seconds.
Robust Construction: Reinforced frame + industrial-grade pumps.

장점

✅ Zero Slippage: 90% stability improvement.
✅ High Speed: 3-minute cycle time per flip.
✅ Heavy-Duty: 3-ton capacity, 10,000+ cycle durability.
✅ Safety Certified: CE-compliant emergency brakes.