7.5.2025 / 5 minute read

호퍼 운반용 316 스테인리스 스틸 시저스 리프트 플랫폼

프로젝트 개요

The client is a leading company in the Chinese rice wine (Huangjiu) industry, boasting over 350 years of history and an annual production of over 300,000 tons. They hold a 40% market share in the high-end segment. Their stringent production environment (high humidity, steam, frequent cleaning) requires equipment that is corrosion-resistant, hygienically compliant, and capable of automation.

Designed for harsh distillery environments, this 316 stainless steel scissor lift transports hoppers with high frequency, meeting anti-corrosion, hygiene, and automation requirements. It integrates seamlessly with the central control system for precision operation.

기본 매개변수

항목	Specification/Parameter
플랫폼 크기(mm)	1700 * 1400
Pit Size (mm)	No pit required
Entry/Exit Direction (mm)	Through Entry/Exit
이동 높이(mm)	> 1900 (excluding equipment height)
정격 하중(kg)	≥ 2600
Number of Stops/Stations	/
Equipment Level	Ordinary/Standard
Structure Type	2-Story 1-Span
Equipment Height (mm)	600

도전 과제

Precision Alignment & Stability: High-frequency operation demands seamless docking with conveyor chains and zero risk of misalignment or drops.
Harsh Environment Compliance: Resistance to alcohol vapors, cleaning agents, and GMP hygiene standards.
System Integration Complexity: Real-time communication with central control systems requiring zero latency

솔루션

Siemens S7-1200 PLC Control: Integrated via PROFINET protocol for automated scheduling and real-time status feedback.
Leveling Anti-Drop System: Dual positioning with photoelectric sensors and mechanical limits (error ≤±1mm); hydraulic lock valves for power failure safety.
Full Stainless Steel Structure: 316 stainless steel with laser-seamless welding, eliminating corrosion and contamination risks.

장점

✅ Food-Grade Durability: 316 stainless steel (FDA-certified) resists alcohol, chemicals, and high-temperature steam.
✅ High Automation: Central control integration boosts efficiency by 40%, enabling 24/7 operation.
✅ Safety Redundancy: Leveling anti-drop system + overload protection, malfunction rate <0.1%.
✅ Compact & Robust: Ground-mounted design saves space; 10+ years lifespan under 2600kg loads.
✅ Easy Maintenance: Modular structure allows rapid replacement of key components (e.g., PLC, hydraulic valves).