6.20.2025 / 6-minute read

실린더 슬리브 생산용 15톤 유압 터닝 머신 - 90° 안전 회전 솔루션

프로젝트 개요

This 90° hydraulic turning machine delivers precision rotation for 15-ton cylinder sleeves in ship engine production lines. Engineered for pit installation, it features variable-frequency hydraulics achieving 70s±10.5s flipping cycles with instant angle locking. The intelligent system includes:

Operational reliability is ensured in extreme conditions (-10°C to 50°C / 90% RH) through industrial-grade PLC controls and wear-resistant steel construction. Delivered as a turnkey solution within 75 days, the machine complies with 5 national safety standards, including GB 5083, providing failsafe heavy-load handling for automated production environments.

기본 매개변수

카테고리	매개변수	가치
부하 용량	Max. Load	15톤
플랫폼 크기	Working Surface	4800×2600mm + 2600×2000mm
Motion Control	Rotation Time (0-90°)	70s ±15%
	드라이브 방법	Hydraulic + Lead Screw (Rollers)
Power & Control	Total Power	15 kW
	Operation Mode	Semi-automatic
	제어 시스템	PLC (Mitsubishi) + Wireless Remote
설치	Mounting Type	In-ground Pit
	Pit Dimensions (L×W×D)	5700×3000/1900×1750mm
안전	Emergency Stops	≥2 locations
	Power-off Pressure Retention	Yes

도전 과제

15-ton workpiece risks: Prevent tipping/slipping during rotation
Multi-size adaptation: Quick roller adjustment for varying diameters
Harsh environment: Reliable operation at -10℃~50℃ & 90% humidity
Human-machine safety: Avoid pit falls & crane interference

솔루션

Precise Hydraulics: Variable frequency pump + anti-burst valve cylinders
Smart Roller System: 4 lead-screw rollers with 10 programmable positions
5-Level Safety:
- Mechanical stops (0°/90°) + Hydraulic lock + Power-off pressure hold
- Pressure monitoring on rotating arms + Auto-clamping
- Interlocked guardrails + Expandable work platform (200kg capacity)
견고한 구조:
- 8mm wear-resistant steel + 10mm polyurethane protection
- Shot blasting + Custom paint finish

장점

✅ High Flexibility: One-touch roller positioning for diverse sleeves
✅ Ultimate Safety: 5-layer protection (mechanical/hydraulic/electrical/structural/interlock)
✅ Premium Durability: Key components from Siemens/YUKEN/Hengyu
✅ Rapid Deployment: 75-day full project cycle
✅ Full Compliance: Meets GB 5083, JBJ18, etc.