7.11.2025 / 4-minute read

10톤 체인 터너｜자동 금형 수리 솔루션

안전 위험: 30% drop risk during manual mold turning (2-3 accidents/year)
Low Efficiency: 40 mins/flip with crane, blocking repair bays
Poor Accuracy: >5° deviation causing 25% rework rate

개요

Gradin chain turning platform for mold repair: ±0.5° precision flip in 15 mins, 60% faster than cranes. Overload protection + modular fixtures.

Module	Configuration
Turning Unit	10-ton chain drive + hydraulic power
Angle Control	0-90° positioning (±0.5°)
Mold Fixtures	Modular V-blocks + magnetic pads
Safety System	Dual brakes + tilt sensor + overload cut-off
공간 절약	Recessed installation (4m² footprint)

Module	Configuration
Turning Unit	10-ton chain drive + hydraulic power
Angle Control	0-90° positioning (±0.5°)
Mold Fixtures	Modular V-blocks + magnetic pads
Safety System	Dual brakes + tilt sensor + overload cut-off
공간 절약	Recessed installation (4m² footprint)

Large Cover Die Repair
- 운영: 90° flip of 10-ton dies
- 가치: Access >1.2m deep cavities, repair speed ↑300%
- Case: Cycle time reduction from 7→2 days (auto body dies)
Multi-Slider Mechanism Maintenance
- 운영: 0-180° segmented positioning (30° intervals)
- 가치: Precision disassembly (±0.1mm alignment)
- Data: Rework rate 18%→3%
Hot Stamping Die Cooling Line Service
- 운영: 45° tilt lock
- 가치: Gravity-assisted fluid drainage, clogging ↓90%
- 혜택: Die life extension 30%

🚀 효율성:
- Turning time: 40min → 15min (-62.5%)
- Repair bay utilization ↑40%
💸 비용 절감:
- Rework rate: 25% → 5% ($50K+/year saved)
- Labor cost ↓35% (3 operators reduced)
🔧 Quality & Safety:
- Zero mold drop incidents
- Repair accuracy ±0.3mm (mating surface)