9.8.2025 / 6-minute read

자동차 제조 중장비 층간 운송 솔루션 - 가이드 레일 이송 차량 리프터

개요

이 사례 분석은 다음과 같이 자세히 설명합니다. guided rail transfer car with integrated lifting platform specifically designed for the automotive manufacturing industry.

By innovatively combining a pit-mounted scissor lift mechanism with a rail system, it effectively addresses the vertical transportation needs of heavy components between different levels or workstations in production lines, enabling seamless transfer of electric transfer cars and significantly improving material flow efficiency.

기본 매개변수

매개변수	값/설명
Lifting Mechanism	Dual Scissor, Synchronized Hydraulic Lift
정격 부하 용량	Customizable (Typical 10-50 tons)
최대. 리프팅 높이	Customizable (Typical 1-5 meters)
플랫폼 크기	Customized (Matched to transfer car track gauge)
Rail Configuration	Fixed rails on platform, aligned with workshop tracks
드라이브 시스템	Hydraulic (High-strength precision cylinders)
제어 모드	Automatic/Manual, Emergency stop function
Surface Treatment	High-quality baking paint, anti-rust & corrosion-resistant
주요 자료	High-strength manganese steel

작동 방식

The equipment is installed in a pit, with its platform flush with the factory floor.

When an electric transfer car loaded with automotive parts or a car body drives onto the platform (guided precisely by the integrated rails), the dual scissor mechanisms are synchronously raised by precision hydraulic cylinders, lifting the platform and its load steadily to the target level.

Upon arrival, the transfer car can drive out along the rails, completing the inter-floor material transport.

The entire process is managed by an intelligent control system ensuring synchronization and positioning accuracy.

도전 과제

효율성 병목 현상: Traditional methods like elevators or ramps are inefficient and cannot meet cycle time demands.
안전 위험: Heavy components (e.g., car bodies, chassis) risk shifting or falling during lifting.
공간 제약: Precious floor space is occupied by fixed ramps.
Docking Accuracy: High precision is required for transfer car docking to avoid jams or impacts.
Maintenance Costs: Equipment must withstand high-frequency, high-load operation, demanding durability and ease of maintenance.

솔루션

Efficient Seamless Transfer: Precision rail alignment allows quick drive-on/drive-off, drastically reducing transfer time.
High Load Capacity & Stability: Dual scissor structure and manganese steel ensure stable operation under heavy loads and long service life.
Safety & Reliability: Imported sealing rings prevent leakage; features like power-off protection, emergency stop buttons, and anti-fall measures ensure comprehensive safety.
공간 최적화: Pit-mounted design saves valuable floor space, maintaining a clean and efficient workshop layout.
내구성 있는 구조: High-quality paint and manganese steel resist oil, corrosion, and reduce maintenance frequency.