8.21.2025 / 4-minute read
500kg 왕복 리프트 - 6.2m 높이의 듀얼 스테이션 자재 취급 솔루션
프로젝트 개요
This project delivered a heavy-duty reciprocating lift for automated vertical transport of 500kg materials between two floors. The core challenge was installing a system with a large platform (1400mm wide) in an extremely narrow shaft (2160mm wide).
Our fully customized solution integrated a high-power 11kW drive, rigid structure, and intelligent controls into a single efficient unit. Utilizing PLC and frequency inverter control, it synchronizes perfectly with high-speed roller doors and powered conveyors on both levels.
The result is a highly automated workcell that enables seamless, unmanned material transfer, significantly enhancing our client’s production efficiency and logistics reliability.
기본 매개변수
매개변수 | 가치 |
---|---|
모델 | SJD0.5-6.2 |
정격 부하 | 500kg |
리프팅 속도 | 30 m/min (0.5 m/s) |
리프팅 높이 | 6.2 m |
정류장 수 | 2 Levels, 2 Stops |
Car Interior Size | 1400mm (W) x 1600mm (L) x 2000mm (H) |
Pit Size | 2160mm (L) x 2160mm (W) x 390mm (H) |
로딩 방향 | Single Entry & Exit on the 1400mm side |
드라이브 시스템 | 11kW Gear Motor |
제어 시스템 | PLC + Frequency Inverter System |
Conveyor Configuration | 1 powered roller inside car, 1 at each entrance (L1: 4700mm long, L2: 1500mm long) |
Enclosure | Color steel plate enclosure on four sides for the second level |
Door Type | High-Speed Roller Door (1 unit) |
도전 과제
- Ultra-narrow spatial constraints: Requirement to install a heavy-duty system with a large 1400mm wide platform within a severely limited 2160mm wide floor opening, demanding extreme mechanical design compactness.
- Heavy-load operation safety and stability: The 500kg payload necessitated a robust structure, sufficient drive power, and guaranteed smooth, shock-free operation during all phases to ensure absolute safety and reliability.
- Automation synergy efficiency bottleneck: Achieving millisecond-level precision synchronization was critical between the lift’s positioning, the operation of the high-speed roller door, and the start-stop cycles of the external roller conveyors. Any delay would disrupt the entire production rhythm.