8.5.2025 / 5 minute read
Sistema de elevación sincronizada de doble tijera: Solución de problemas de montaje industrial pesado con precisión milimétrica
Resumen del proyecto
Customized for industrial manufacturing/assembly, this dual-scissor synchronous lifting platform raises 3000kg loads to 4m height via synchronized hydraulics, replacing manual handling and boosting efficiency/safety.
Parámetros básicos
| Modelo de producto | SJG3.0-4.0 |
|---|---|
| Tamaño de la plataforma elevadora | 2000*750mm |
| Espacio requerido Tamaño | 2100*850mm |
| Altura de carrera | 4000 mm |
| Carga nominal | 3000kg |
| Altura propia del equipo | 800 mm (incluye la altura de las ruedas, cuatro ruedas universales) |
| Velocidad de elevación | 2-3m/min |
| Pintura general | Amarillo + Negro |
| Estructura | Dos horquillas de tijera + motor síncrono + estación de bombeo hidráulico + sistema de control |
| Estructura de horquilla de tijera | Un vano, tres capas |
El desafío
- Synchronization Accuracy: Dual scissor arms must lift synchronously (deviation ≤2mm) to prevent load tilt or hydraulic overload.
- Safety Compliance: CE certification requiring FMEA reports and 150% overload tests.
- Compact Integration: Housing hydraulic and control units within 2100×850mm footprint (800mm self-height with casters).
Soluciones
- Closed-Loop Hydraulics: Synchronous flow divider + displacement sensors achieve <1.5mm deviation.
- Safety Redundancy: Balance valves + mechanical locks for power failure safety; 120% load tested with SGS reports.
- Space Optimization: Hydraulic/control units embedded in scissor base with cooling ducts for 40℃ environments
Ventajas
✅ Sub-2mm Sync: Ensures load stability and extends lifespan.
✅ Full Compliance: CE-certified with test reports for global clients.
✅ Labor-Saving: 2-3m/min speed reduces 3 labor-hours per cycle, cutting timelines by 30%.
✅ Space-Smart: Casters + low profile fit tight spaces.
✅ Heavy-Duty: Manganese steel + chrome-plated rods for 100k cycles over 10 years.
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