9.5.2025 / 5 minute read

Continuous Roller Conveyor Lifter For Air Conditioner Transportation

Project Overview

This continuous vertical conveyor integrates roller belts and lifting mechanisms to achieve seamless transportation of air conditioners (ACs) from ground level to elevated workstations.

Designed for production lines and logistics hubs, it replaces manual handling with automated, damage-free transfer, featuring adjustable modules, PLC control, and multi-layer safety protocols to ensure efficient and reliable operation.

Basic Parameters

Feature	Specification
Model	LTS-2000 (Optimized for AC units)
Conveyor Dimensions:Horizontal Section	6000mm (L) × 1200mm (W) (Extendable)
Conveyor Dimensions:Vertical Lift Range	2000-5000mm (Customizable)
Load Capacity	Max 2000Kg (Supports batch handling)
Speed: Horizontal	0.3-0.8m/s
Speed: Vertical	0.1-0.3m/s
AC Compatibility	L≤1800mm × W≤1000mm × H≤1200mm (Customizable)
Drive System	Frequency-conversion motor + chain/belt transmission (Low noise, high stability)
Safety Features	Emergency stop, overload protection, anti-deviation sensors, edge guardrails
Control	PLC + HMI (Manual/Auto modes, compatible with MES/ERP)
Coating	Industrial light gray (Anti-corrosion)

The Challenge

Labor-intensive processes causing inefficiency and worker fatigue;
Misalignment between conveyors leading to jams or drops;
Surface scratches or internal damage during handling;
Inflexibility in handling diverse AC models.

Solutions

Seamless Transition: Dynamic docking mechanism between horizontal and vertical sections;
Adjustable Rollers: Spacing configurable from 150-300mm to fit various AC base sizes;
Surface Protection:
- Polyurethane-coated rollers (Anti-slip, shock-absorbing);
- Soft edge guides to prevent scratches;
Smart Safety:
- Photoelectric sensors for real-time position correction;
- Overload-triggered speed reduction/shutdown;
Modular Design: Scalable length/height for future expansion.

Advantages

High Throughput: 120-200 units/hour (Depending on AC size), tripling productivity;
Zero-Damage Guarantee: Precision alignment + protective materials ensure intact delivery;
Multi-Model Adaptability: Handles wall-mounted, floor-standing, and commercial ACs;
Sustainability: 30% energy savings with variable-frequency drives, IP55-rated durability.