9.5.2025 / Lectura de 5 minutos

Transportador continuo de rodillos para el transporte de aire acondicionado

Resumen del proyecto

This continuous vertical conveyor integrates roller belts and lifting mechanisms to achieve seamless transportation of air conditioners (ACs) from ground level to elevated workstations.

Designed for production lines and logistics hubs, it replaces manual handling with automated, damage-free transfer, featuring adjustable modules, PLC control, and multi-layer safety protocols to ensure efficient and reliable operation.

Parámetros básicos

CaracterísticaEspecificación
ModeloLTS-2000 (Optimized for AC units)
Conveyor Dimensions:Horizontal Section6000mm (L) × 1200mm (W) (Extendable)
Conveyor Dimensions:Vertical Lift Range2000-5000mm (Customizable)
Capacidad de cargaMax 2000Kg (Supports batch handling)
Speed: Horizontal0.3-0.8m/s
Speed: Vertical0.1-0.3m/s
AC CompatibilityL≤1800mm × W≤1000mm × H≤1200mm (Customizable)
Sistema de accionamientoFrequency-conversion motor + chain/belt transmission (Low noise, high stability)
Características de seguridadEmergency stop, overload protection, anti-deviation sensors, edge guardrails
ControlarPLC + HMI (Manual/Auto modes, compatible with MES/ERP)
CoatingIndustrial light gray (Anti-corrosion)

El desafío

  • Labor-intensive processes causing inefficiency and worker fatigue;
  • Misalignment between conveyors leading to jams or drops;
  • Surface scratches or internal damage during handling;
  • Inflexibility in handling diverse AC models.

Soluciones

  • Seamless Transition: Dynamic docking mechanism between horizontal and vertical sections;
  • Adjustable Rollers: Spacing configurable from 150-300mm to fit various AC base sizes;
  • Protección de superficies:
    • Polyurethane-coated rollers (Anti-slip, shock-absorbing);
    • Soft edge guides to prevent scratches;
  • Seguridad inteligente:
    • Photoelectric sensors for real-time position correction;
    • Overload-triggered speed reduction/shutdown;
  • Diseño modular: Scalable length/height for future expansion.

Ventajas

  • High Throughput: 120-200 units/hour (Depending on AC size), tripling productivity;
  • Zero-Damage Guarantee: Precision alignment + protective materials ensure intact delivery;
  • Multi-Model Adaptability: Handles wall-mounted, floor-standing, and commercial ACs;
  • Sustainability: 30% energy savings with variable-frequency drives, IP55-rated durability.

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