12.5.2025 / 5 minute read

6 Tons Heavy-Duty Solar Equipment Lift System

Project Overview

This project deploys 2 hydraulic lift platforms with 6-ton load capacity and 6.15-meter lift height, designed for solar panel and component transportation.

Featuring 8-layer safety systems (mechanical anti-fall chains, intelligent door interlocks, and audiovisual alerts), it achieves 500 tons/day throughput while ensuring zero accidents in high-frequency industrial operations.

Basic Parameters

Feature	Translation
Load Capacity	>6 tons
Lift Height	6.15 meters
Platform Size	3000×2100mm
Quantity	2 units
Speed	5-6 m/min
Daily Throughput	500 tons/day
Safety Door Control	Independent upper/lower door locks with power interlock
Operation	Lower platform buttons + 4 remotes (2 per level)
Key Safety Features	Dual-chain anti-fall mechanism
	Emergency stop buttons (platform + remote)
	Audiovisual warnings (motion alerts + overload/fault alarms)
	Door-power interlock system

The Challenge

Extreme Load Stability: Solar equipment exceeding 6 tons required vibration-free lifting;
High-Frequency Demands: 24/7 operation with 500 tons/day throughput;
Multi-User Coordination: Complex control rights for forklift drivers and operators;
Safety Compliance: Fragile solar components demanded zero drop/error risks.

Solutions

Reinforced Structure:
- Dual hydraulic cylinders + anti-fall chains limited vibration to ≤2mm;
- Q345B steel frame improved rigidity by 50%;
Smart Door System:
- Independent upper/lower door controls with mutual status alerts;
- Power enabled only when doors are closed;
Hierarchical Control:
- Lift control restricted to lower platform/remotes;
- Forklift remotes with zone-limited authority;
8-Layer Protection:
- Mechanical + electrical + audiovisual anti-fall safeguards;
- Overload auto-shutdown with <1s alarm response.

Advantages

Industry-Leading Capacity: 6-ton load at 6.15m height with ±2mm precision;
Seamless Efficiency: 500 tons/day throughput at 6m/min speed;
Foolproof Operation: 0.1% human error rate via permission isolation;
Military-Grade Safety: ISO 12100-certified 8-layer protection;
Decade Durability: 100,000+ cycle lifespan, 3x longer maintenance intervals.