9.12.2025 / 5-minute read

Light-duty High-speed Fork Arm Lift – 3-Second Position Ultra-fast Sorting System for Malaysia Delivery

Overview

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This case analysis details an ultra-high-speed fork arm lift customized for the light-duty logistics sorting industry.

Designed specifically for handling 2kg lightweight parcels, it achieves an impressive processing speed of one position per second through unique Z-type import/export design and 2380mm large stroke, perfectly solving vertical sorting transportation challenges between two levels.

Basic Parameters

ParameterValue/Specification
Rated Load2 kg
Tray Size420×170mm
Travel Height2380mm
Processing Speed3 seconds/position
Inlet/Outlet Height3825mm/1445mm
Operation ModeStart-stop operation
Import/Export TypeZ-type configuration
Equipment CoatingRAL9003 white wrinkle powder coating
Floor Opening2000×1301mm

How It Works

The equipment adopts start-stop operation mode.

After receiving goods at the 3825mm high inlet, the fork arm mechanism rapidly descends at a speed of one position per second.

When reaching the 1445mm export height, cylinders synchronously push the goods accurately onto the output tray.

Throughout the process, import and export trays stop simultaneously to ensure smooth material transition, achieving seamless vertical transportation from the second to first level.

The Challenges

The light-duty logistics sorting industry faces these specific challenges:

  • Stability control of 2kg ultra-light goods during high-speed operation
  • Extreme requirements for equipment precision and reliability at 3 seconds/position
  • Compact design needed for 2380mm vertical transportation between levels
  • Perfect compatibility requirements with customer-supplied motors and control systems
  • Good disassemblability and transportability for international delivery to Malaysia

Solutions

  • Ultra-high-speed Design: Optimized transmission mechanism achieves 3 seconds/position processing
  • Precision Positioning: Special guidance system ensures stability of 2kg light loads at high speed
  • Compatibility Design: Perfect adaptation to customer-provided Inovance motors and control systems
  • Modular Structure: Easy disassembly and transportation for international delivery
  • Z-path Optimization: Saves space while ensuring smooth material handling
  • Plug-and-play: Reserved photoelectric switch mounting brackets for easy system integration

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