6.12.2025 / 4 minute read

Explosion-Proof Steel Mesh Freight Elevator for Spice Plants – 3-Stop Compact Industrial Lift

Overview

This medium-duty freight elevator (3000kg capacity) operates vertically across 3 fixed stops.

The structural frame utilizes Q235B carbon steel, with exterior cladding of 304 stainless steel mesh.

The drive system features an IP54-rated motor that meets IEC 60079-10-1 standards for explosive atmospheres.

Basic Parameters

ParameterDescription
TypeMedium Cargo Lift
Installation TypeWall-mounted, no pit required
Number of Stops3
Load CapacityCustomizable, up to 3 tons
Lifting HeightCustomizable, up to 10 meters
Drive MethodHydraulic drive
Platform SizeCustomizable dimensions
Safety FeaturesOverload protection, emergency stop button
Power Supply220V / 380V (customizable)
Control SystemPush button or remote control options
MaterialCarbon steel frame with anti-corrosion coating
SpeedAdjustable, typically 0.1-0.3 m/s
Usage EnvironmentIndoor, suitable for spice processing facilities
Environment ProtectionIP54 rating for dust and moisture resistance
Temperature RangeOperating in ambient temperatures of 0°C to 40°C
Vibration ControlAnti-vibration mounts for stable operation
Cleaning FeaturesEasy-to-clean platform surface with drain holes
Noise LevelLow noise operation, ≤ 60 dB
Control PanelUser-friendly interface with safety indicators
Maintenance AccessRemovable panels for easy service access
Safety GuardsSide and rear safety guards to prevent accidents
Emergency PowerBackup battery for emergency operation
Weight SensorsIntegrated weight sensors for load monitoring
Custom BrandingOption for custom branding on the lift platform

The Challenge

  • Explosion Hazard: Combustible dust clouds (D90 particle size <60μm, MIE <10mJ)
  • Containment Requirement: ≤0.1% particle leakage rate for <500μm materials
  • Space Constraints: Hoistway footprint ≤1.5m², overhead clearance ≤3.2m
  • Corrosion Resistance: Required CR5 rating per ISO 12944-6

Solutions

  • Explosion Protection Triad
    • Intrinsically safe controls (Ex ib IIC T4)
    • Pressure-relief vents (activation @ 15psi)
    • Equipotential bonding (<0.1Ω resistance)
  • Containment System
    • Laser-fused mesh screen (open area ratio ≤15%)
    • Magnetic door seals (leakage <20 CFM)
  • Space-Optimized Drive
    • Permanent magnet synchronous gearless machine (η>92%)
    • Integrated rail system (T75-1/B profile)
  • Surface Protection
    • Epoxy-zinc primer (DFT 3.2mil)
    • ASTM A193 B8M fasteners

Advantages

ParameterValueIndustry Benchmark
ATEX RatingCategory 2GStandard Category 3G
Noise Level52 dB(A)Typical 63 dB(A)
Leveling Accuracy±0.02″Standard ±0.08″
Maintenance Interval600hConventional 400h
Corrosion Rate0.3 mpyCarbon steel 1.2 mpy

Gallery

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