30.4.2025 / 6 minute read
Vertical Conveying of Lithium Battery Cathode and Anode Materials: Application of Heavy-Duty Z-Type Reciprocating Lifts
Project Overview
This client is a leading smart manufacturing innovator specializing in automation systems, robotics, and Industry 4.0 solutions. Established in 2008, the company integrates AI, IoT, and big data analytics to deliver precision equipment and tailored automation strategies for global clients in automotive, electronics, and renewable energy sectors. Committed to R&D excellence and ISO-certified quality. Its turnkey services span design, production, and technical support, driving efficiency for enterprises worldwide.
This reciprocating vertical lift is specifically designed for the lithium battery industry, and is particularly suitable for the vertical conveying of bulk raw materials such as battery cathode and anode materials, chemical powders, and other heavy materials.
Its Z-shaped infeed and outfeed design, along with an efficient and precise lifting and positioning system, accommodates diverse material transport needs. It can flexibly handle ton bags of varying sizes and weights, while also reducing potential risks associated with manual intervention.
Basic Parameters –
| Equipment Parameter | Value |
|---|---|
| Cabin Inner Diameter (mm) | 1500*1500*2100 |
| Shaft Dimensions (mm) | 2800*2700 (Width*Depth) |
| Infeed/Outfeed Direction | Z-shaped |
| Travel Height (mm) | 12000 |
| Rated Load (kg) | 3000 |
| Number of Stops | 3 |
| Landing Levels (mm) | 300, 4700, 12000 |
| Lift Speed | 6m/min |
| Reducer | 7.5Kw AC380, 50Hz |
| Outer Dimensions (mm) | 2600*1900*16000 (W*D*H) |
The Challenge
- Handling Heavy and Bulky Materials: The lithium battery industry requires the vertical transport of heavy and bulky materials like battery cathode/anode materials, chemical powders, and ton bags.
- Space Constraints and Existing Infrastructure: Many existing factories lack the space or infrastructure for traditional pit-mounted lifts.
- Safety and Contamination Concerns: The materials being handled require a high degree of safety to prevent spills and contamination, and the equipment must be free of certain elements (Cu, Zn) that could negatively impact battery production.
- Precision and Efficiency: The need for precise material handling and efficient throughput in a multi-level production environment.
- Harsh Industrial Environment: The equipment must withstand the demands of a typical industrial setting, including dust, moisture, and continuous operation.
Solutions
- Reciprocating Vertical Lift Design: Provides a dedicated solution for vertical transportation, optimizing space and material flow.
- Z-Shaped Infeed/Outfeed: Accommodates diverse material handling needs and allows for flexible integration into existing production lines.
- No Pit Required Design: Low platform height (300mm) and small ramp at the entrance/exit eliminates the need for a costly and time-consuming pit, making it suitable for existing factory floors.
- High Load Capacity and Precise Positioning: The lift is designed to handle heavy loads (3000 kg) with precise positioning at multiple levels (3 stops).
- Safety Features: 1100mm high guardrails around the platform to prevent material tipping or shifting during operation.
- Industrial-Grade Components and High Protection Standards:
- IP55 rated motors, electrical cabinets, and rolling shutter door motors for protection against dust and moisture.
- F-class insulation and Level 2 energy efficiency motors for reliable and energy-efficient operation.
- Specific material selection to avoid copper and zinc elements in exposed parts and paint.
- Quality Components: Use of reputable brands like SMC (solenoids), Schneider, Omron, Mitsubishi, Kunlun Tongtai, and Delta (electrical components) ensures reliability and longevity.
Advantages
- Increased Automation: Reduces manual handling, leading to improved efficiency and reduced labor costs.
- Improved Material Flow: Optimizes the flow of materials through the production process.
- Enhanced Safety: Minimizes the risk of accidents and injuries associated with manual material handling.
- Flexibility and Adaptability: The Z-shaped infeed/outfeed and no-pit design allow for flexible integration into various factory layouts.
- Reliability and Durability: Industrial-grade components and high protection standards ensure long-term reliable operation in demanding environments.
- Contamination Prevention: Eliminating copper and zinc from exposed parts and paint protects the battery production process from potential contamination.
- Precise Multi-Level Transport: Accurate positioning at multiple levels ensures efficient and safe material delivery.
- Easy Installation: The no-pit design simplifies installation and reduces downtime.
